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DIXON PUMPS
For more than 30 years, Dixon Pumps has manufactured high quality positive displacement transfer pumps and systems. Our Blade Master line of products has set a new standard for quality and performance in the positive displacement pump industry, combining years of research and development with our patented design to produce the most durable and reliable pumps on the market today. APRIL 2021 | PUMPS & SYSTEMS Influence of Bearing & Seal Characteristics on Pump Vibrations. Understand the process of evaluating bearing and seal hydrodynamic and mechanical characteristics, as well as its modeling, in the frame of rotor dynamics analysis. Valves. CHOOSING BETWEEN LIQUID RING VACUUM & DRY SCREW PUMPS “Pick the right tool for the job” is an old adage, but it is one that still applies to vacuum technology. No industrial vacuum technologies are the same or work best for all applications. A critical decision often faced in process industry applications is the choice between liquid ring vacuum pumps or dry screw pumps. Selecting the right vacuum pump will ensure smooth and efficient NPSH CALCULATION: A STEP-BY-STEP GUIDE Now you just need to convert the atmospheric pressure from psia to feet of head. Multiply 14.7 by 2.31, and the result is 33.957 feet, rounding to 34 feet. The value for the first component in the equation is 34 feet. We will cover the effects of higher elevations and vacuumin later articles.
NPSHR, NPSH3 & BOOSTER PUMPS Q. What is NPSH3, and how does it relate to the NPSHR for a rotodynamic pump? A. The Hydraulic Institute defines the required net positive suction head (NPSHR) of a pump as the net positive suction head available (NPSHA) that will cause the total head (first-stage head of multistage pumps) to be reduced by 3 percent because of flow blockage from cavitation vapor between the impeller vanes.FEBRUARY 2021
Pipe System Problems That Affect the Pump: Part 1. Common issues in horizontal centrifugal pumps in nonslurry applications that are used for pumping nonviscous Newtonian fluids. Pumps. WEAR IN CENTRIFUGAL PUMPS Centrifugal pumps are sometimes used in environments where the pumped product contains suspended solids. While some pumps are specifically designed for solid handling or slurry applications, normal centrifugal pumps do not contain features to prevent performance degradation from the impact of solids. HOW PUMP CURVES ASSIST IN SELECTION A pump curve (sometimes called a performance curve) is a graph that shows the total head, power, efficiency and net positive suction head (NPSH) where a 3 percent head loss occurs (NPSH3) plotted against rate of flow. These curves contain extremely important data that pump users need to analyze and interpret for proper pump selection and WHY DID THE U.S. & CANADA WANT THE KEYSTONE XL PIPELINE Few domestic policy issues have created more controversy than the Keystone XL pipeline. Proponents contend that it would enhance access to Canadian oil, significantly increasing U.S. and North American energy security. Environmentalists, farmers, ranchers and Native American groups along the proposed route have been fighting the pipeline for much of its history, due to the perceived risks of THE CAUSES OF WATER HAMMER (PART ONE) Water hammer is a pressure surge that can arise in any pumping system that undergoes an abrupt change in its rate of flow. Water hammer is an example of conservation of energy and results from the conversion of velocity energy into pressure energy.DIXON PUMPS
For more than 30 years, Dixon Pumps has manufactured high quality positive displacement transfer pumps and systems. Our Blade Master line of products has set a new standard for quality and performance in the positive displacement pump industry, combining years of research and development with our patented design to produce the most durable and reliable pumps on the market today. APRIL 2021 | PUMPS & SYSTEMS Influence of Bearing & Seal Characteristics on Pump Vibrations. Understand the process of evaluating bearing and seal hydrodynamic and mechanical characteristics, as well as its modeling, in the frame of rotor dynamics analysis. Valves. NPSH CALCULATION: A STEP-BY-STEP GUIDE Now you just need to convert the atmospheric pressure from psia to feet of head. Multiply 14.7 by 2.31, and the result is 33.957 feet, rounding to 34 feet. The value for the first component in the equation is 34 feet. We will cover the effects of higher elevations and vacuumin later articles.
CHOOSING BETWEEN LIQUID RING VACUUM & DRY SCREW PUMPS “Pick the right tool for the job” is an old adage, but it is one that still applies to vacuum technology. No industrial vacuum technologies are the same or work best for all applications. A critical decision often faced in process industry applications is the choice between liquid ring vacuum pumps or dry screw pumps. Selecting the right vacuum pump will ensure smooth and efficient NPSHR, NPSH3 & BOOSTER PUMPS Q. What is NPSH3, and how does it relate to the NPSHR for a rotodynamic pump? A. The Hydraulic Institute defines the required net positive suction head (NPSHR) of a pump as the net positive suction head available (NPSHA) that will cause the total head (first-stage head of multistage pumps) to be reduced by 3 percent because of flow blockage from cavitation vapor between the impeller vanes.FEBRUARY 2021
Pipe System Problems That Affect the Pump: Part 1. Common issues in horizontal centrifugal pumps in nonslurry applications that are used for pumping nonviscous Newtonian fluids. Pumps. HOW PUMP CURVES ASSIST IN SELECTION A pump curve (sometimes called a performance curve) is a graph that shows the total head, power, efficiency and net positive suction head (NPSH) where a 3 percent head loss occurs (NPSH3) plotted against rate of flow. These curves contain extremely important data that pump users need to analyze and interpret for proper pump selection and WHY DID THE U.S. & CANADA WANT THE KEYSTONE XL PIPELINE Few domestic policy issues have created more controversy than the Keystone XL pipeline. Proponents contend that it would enhance access to Canadian oil, significantly increasing U.S. and North American energy security. Environmentalists, farmers, ranchers and Native American groups along the proposed route have been fighting the pipeline for much of its history, due to the perceived risks of THE CAUSES OF WATER HAMMER (PART ONE) Water hammer is a pressure surge that can arise in any pumping system that undergoes an abrupt change in its rate of flow. Water hammer is an example of conservation of energy and results from the conversion of velocity energy into pressure energy. PREVENTING DRIVE INDUCED ELECTRICAL DAMAGE TO AC MOTOR Preventing Drive Induced Electrical Damage to AC Motor Bearings. by Adam Willwerth, Electro Static Technology. 12/17/2011. Currents are induced on the motor shafts when AC motors are employed with VFDs to drive air pumps, chillwater pumps and compressors in HVAC/R systems. Without a grounding device, these currents typically discharge throughPUMP SIZING 101
IMAGE 1: Plumbing fixture unit values (Image courtesy of Zoeller) Sizing a pump, in many cases, is an afterthought. Many installers have a go-to pump that has been used for decades without fail. Then it happens: After finishing up an installation, the pump is tested to ensure a job well done and nothing happens. The pump is running, but the water level is not moving. YOUR GUIDE TO MOTOR SOURCING DECISIONS Motor sourcing can be as simple as a repeat order from a trusted vendor to a months-long process involving site visits, research and frustrating conversations between users and equipment suppliers. However complicated the process, the goal is always the same: to effectively procure a quality motor that bolts easily into place and reliably drives equipment for decades to come. NPSH CALCULATION: A STEP-BY-STEP GUIDE The NPSH name itself, an acronym, confuses most pump neophytes. The subject and required calculations confounds people who are new to the industry, those on the periphery (operators or administrators) and professionals who incorrectly believe they fully understand the subject even after 25 years in the business. HYDRAULIC INSTITUTE ANNOUNCES CIRCULATOR ENERGY RATING 1 day ago · PARSIPPANY, N.J. – The Hydraulic Institute (HI) announces its Circulator Energy Rating Program as a key resource in making energy efficient circulators inclusive of controls easier to identify and adopt in the marketplace. The program provides a label and database of efficient circulators that electric utilities and energy efficiency programs can reference. EDGE COMPUTING: BENEFITS & OPPORTUNITIES FOR DIGITAL Edge computing is a distributed computing architecture that brings computation and data collection closer to where it is needed to provide local monitoring and control, run advanced applications, improve response times, save bandwidth and connect to the enterprise. HOW TO DETERMINE NPSH3 Multiple arrangements can be used to determine the NPSH3 characteristics of rotodynamic submersible pumps. One arrangement is shown in Image 1. The pump is supplied by a constant-level supply through a throttle valve followed by a section of pipe containing straightening vanes or a minimum of seven diameters of straight pipeto straighten flow
THE HYDRAULIC INSTITUTE’S NEW TEST STANDARD Table 14.6.3.4 is an addition to the new standard and is used to refer to acceptance grades and tolerance bands. Six pump performance test acceptance grades are used: 1B, 1E, 1U, 2B, 2U and 3B. Grade 1 is the most stringent, and the “U” specifies having a unilateral tolerance band. The “B” specifies having a bilateral toleranceband.
AALAM CHEEMA HIRED AS INSIDE SALES ENGINEER AT GRAPHITE 1 day ago · YONKERS, N.Y. - Graphite Metallizing Corp. has hired Aalam Cheema as an inside sales engineer for Graphalloy products. Cheema is joining the Graphalloy sales engineering team with extensive experience in the pump industry. He began his career as a product development intern for Flowserve. More recently, he served as an applications engineer and then field engineer for Weir Minerals inCanada.
CYBERSECURITY EXPERT ANALYZES RECENT UTILITY HACKS The U.S. recently witnessed a handful of cybersecurity breaches that almost severely compromised important utilities nationwide. In February, Oldsmar, Florida's water system was nearly poisoned when a hacker remotely accessed the system and increased the amount of sodium hydroxide by a factor of more than 100. A few months later, the cleaning and disinfecting procedures in the water CONSIDERING ENVIRONMENTAL FACTORS IN VFD SELECTION The ability to precisely control process rates and achieve energy savings has made the application of variable frequency drives (VFDs) widespread, and they are increasingly applied to loads in difficult environments. As with many electronic devices, environmental conditions can be a key factor in life span and reliability; temperature, humidity, shock and vibration, sun load, air cleanliness MAGAZINE | PUMPS & SYSTEMS Consideration must be given to ensure that electricity or enough fuel is available to operate these drivers in the case of fire. NPSH CALCULATION: A STEP-BY-STEP GUIDE Now you just need to convert the atmospheric pressure from psia to feet of head. Multiply 14.7 by 2.31, and the result is 33.957 feet, rounding to 34 feet. The value for the first component in the equation is 34 feet. We will cover the effects of higher elevations and vacuumin later articles.
CHOOSING BETWEEN LIQUID RING VACUUM & DRY SCREW PUMPSOIL FREE VACUUM PUMPSAC VACUUM PUMP OIL TYPEOIL FREE HIGH VACUUM PUMP “Pick the right tool for the job” is an old adage, but it is one that still applies to vacuum technology. No industrial vacuum technologies are the same or work best for all applications. A critical decision often faced in process industry applications is the choice between liquid ring vacuum pumps or dry screw pumps. Selecting the right vacuum pump will ensure smooth and efficientDIXON PUMPS
For more than 30 years, Dixon Pumps has manufactured high quality positive displacement transfer pumps and systems. Our Blade Master line of products has set a new standard for quality and performance in the positive displacement pump industry, combining years of research and development with our patented design to produce the most durable and reliable pumps on the market today. HOW PUMP CURVES ASSIST IN SELECTION A pump curve (sometimes called a performance curve) is a graph that shows the total head, power, efficiency and net positive suction head (NPSH) where a 3 percent head loss occurs (NPSH3) plotted against rate of flow. These curves contain extremely important data that pump users need to analyze and interpret for proper pump selection and WEAR RING CLEARANCE FOR CENTRIFUGAL PUMPS One of the most common repairs on centrifugal pumps is replacing worn or damaged wear rings. To restore efficient, reliable operation and prevent catastrophic pump failure, it is critical to restore proper clearances between the stationary casing wear ring and the rotating impeller wear ring. Although many pump manufacturers provide clearances and dimensions, some do not. TROUBLESHOOTING VFD PROBLEMS The service department of a variable frequency drives manufacturer frequently sees the following scenario: A frustrated user calls with what he perceives to be a defective piece of equipment. As the technician begins probing for information, the user's frustration boils over, often with an exclamation along the lines of "what a piece of junk!" As the service technician asks the pertinent MOTOR HORSEPOWER & TORQUE VERSUS VFD FREQUENCY When the speed of an AC motor is controlled by a VFD, HP or torque will change depending on the change in frequency. Figure 1 provides a graphical illustration of these changes. The X axis is motor speed from 0 to 120 hertz. The Y axis is the percent of HP and torque. At 60 hertz (base motor speed), both HP and torque are at 100 percent. HOW ROOT-CAUSE ANALYSIS SOLVED A VERTICAL TURBINE PUMPSEE MORE ON PUMPSANDSYSTEMS.COMVERTICAL TURBINE PUMP CURVEWIND TURBINE FAILURETURBINE BLADE FAILURETURBINE PUMP DEFINITIONWATER TURBINE PUMPTURBINE WELL PUMP PREVENTING DRIVE INDUCED ELECTRICAL DAMAGE TO AC MOTORELECTRICALFLUTING IN MOTORS
Preventing Drive Induced Electrical Damage to AC Motor Bearings. by Adam Willwerth, Electro Static Technology. 12/17/2011. Currents are induced on the motor shafts when AC motors are employed with VFDs to drive air pumps, chillwater pumps and compressors in HVAC/R systems. Without a grounding device, these currents typically discharge through MAGAZINE | PUMPS & SYSTEMS Consideration must be given to ensure that electricity or enough fuel is available to operate these drivers in the case of fire. NPSH CALCULATION: A STEP-BY-STEP GUIDE Now you just need to convert the atmospheric pressure from psia to feet of head. Multiply 14.7 by 2.31, and the result is 33.957 feet, rounding to 34 feet. The value for the first component in the equation is 34 feet. We will cover the effects of higher elevations and vacuumin later articles.
CHOOSING BETWEEN LIQUID RING VACUUM & DRY SCREW PUMPSOIL FREE VACUUM PUMPSAC VACUUM PUMP OIL TYPEOIL FREE HIGH VACUUM PUMP “Pick the right tool for the job” is an old adage, but it is one that still applies to vacuum technology. No industrial vacuum technologies are the same or work best for all applications. A critical decision often faced in process industry applications is the choice between liquid ring vacuum pumps or dry screw pumps. Selecting the right vacuum pump will ensure smooth and efficientDIXON PUMPS
For more than 30 years, Dixon Pumps has manufactured high quality positive displacement transfer pumps and systems. Our Blade Master line of products has set a new standard for quality and performance in the positive displacement pump industry, combining years of research and development with our patented design to produce the most durable and reliable pumps on the market today. HOW PUMP CURVES ASSIST IN SELECTION A pump curve (sometimes called a performance curve) is a graph that shows the total head, power, efficiency and net positive suction head (NPSH) where a 3 percent head loss occurs (NPSH3) plotted against rate of flow. These curves contain extremely important data that pump users need to analyze and interpret for proper pump selection and WEAR RING CLEARANCE FOR CENTRIFUGAL PUMPS One of the most common repairs on centrifugal pumps is replacing worn or damaged wear rings. To restore efficient, reliable operation and prevent catastrophic pump failure, it is critical to restore proper clearances between the stationary casing wear ring and the rotating impeller wear ring. Although many pump manufacturers provide clearances and dimensions, some do not. TROUBLESHOOTING VFD PROBLEMS The service department of a variable frequency drives manufacturer frequently sees the following scenario: A frustrated user calls with what he perceives to be a defective piece of equipment. As the technician begins probing for information, the user's frustration boils over, often with an exclamation along the lines of "what a piece of junk!" As the service technician asks the pertinent MOTOR HORSEPOWER & TORQUE VERSUS VFD FREQUENCY When the speed of an AC motor is controlled by a VFD, HP or torque will change depending on the change in frequency. Figure 1 provides a graphical illustration of these changes. The X axis is motor speed from 0 to 120 hertz. The Y axis is the percent of HP and torque. At 60 hertz (base motor speed), both HP and torque are at 100 percent. HOW ROOT-CAUSE ANALYSIS SOLVED A VERTICAL TURBINE PUMPSEE MORE ON PUMPSANDSYSTEMS.COMVERTICAL TURBINE PUMP CURVEWIND TURBINE FAILURETURBINE BLADE FAILURETURBINE PUMP DEFINITIONWATER TURBINE PUMPTURBINE WELL PUMP PREVENTING DRIVE INDUCED ELECTRICAL DAMAGE TO AC MOTORELECTRICALFLUTING IN MOTORS
Preventing Drive Induced Electrical Damage to AC Motor Bearings. by Adam Willwerth, Electro Static Technology. 12/17/2011. Currents are induced on the motor shafts when AC motors are employed with VFDs to drive air pumps, chillwater pumps and compressors in HVAC/R systems. Without a grounding device, these currents typically discharge through DRIVERS FOR FIRE PUMPS What type of driver should be used for a fire pump? Fire pumps are needed for life safety situations and need to run when called upon in an emergency. The National Fire Protection Agency (NFPA) develops the standard by which fire pump systems are designed and installed. The equipment installed in these systems, including drivers, are verified and listed by third-party underwritingDIXON PUMPS
For more than 30 years, Dixon Pumps has manufactured high quality positive displacement transfer pumps and systems. Our Blade Master line of products has set a new standard for quality and performance in the positive displacement pump industry, combining years of research and development with our patented design to produce the most durable and reliable pumps on the market today. EDGE COMPUTING: BENEFITS & OPPORTUNITIES FOR DIGITAL Edge computing is a distributed computing architecture that brings computation and data collection closer to where it is needed to provide local monitoring and control, run advanced applications, improve response times, save bandwidth and connect to the enterprise. PACE SOLUTIONS ACQUIRES GLENGARRY CHEMICALS VANCOUVER, B.C. - Pace Solutions, a growing water treatment and energy conservation company in Canada, announced the purchase of an established Ontario water treatment servicer, Glengarry Chemicals Ltd. The new entity, Glengarry Solutions, expands Pace Solutions’ water treatment and energy conservation divisions in Canada. TAKING THE FIRST STEP ON A DIGITAL TWIN JOURNEY The Chinese proverb “A journey of a thousand miles begins with a single step” shows that even the longest and most difficult venture always has a starting point. In my April Pumps & Systems column, “The Digital Twin: It’s a Journey Rather Than a Destination,” I described how a digital twin of a physical fluid system delivers insight on system operation.ACCELERATION HEAD
The equation for calculating the head drop due to the acceleration (assuming uniform acceleration) may be reduced to the following: Where: h a = Head required to accelerate the liquid in the suction line, feet or meters. L = Total length of the suction line, feet or meters. V 2 = The final velocity of pumpage, feet/sec or meters/sec. GRAHAM CORPORATION ACQUIRES BARBER-NICHOLS INC., ANNOUNCES BATAVIA, N.Y. -- Graham Corporation, a global business that designs, manufactures and sells critical equipment to the oil refining, petrochemical and defense industries, today announced that it has completed the acquisition of management-owned Barber-Nichols Inc. (BNI) for $70.1 million in a combination of 87% cash and 13% stock.The Company also announced it has entered into new credit MHI COMPRESSOR INTERNATIONAL CORPORATION APPOINTS JUN HOUSTON - MHI Compressor International Corporation (MCO-I), which focuses on the design and manufacture of compressors, drive turbines, gear boxes and their control systems, has appointed Jun Fukuda as its new president and CEO. He succeeds Manabu Saga, who has returned to Hiroshima as an advisor for MCO. SIEMENS ACQUIRES NEXTFLOW SOFTWARE PLANO, Texas -- Siemens announced that it has acquired Nextflow Software, an independent provider of advanced particle-based computational fluid dynamics (CFD) solutions. CONSIDERING ENVIRONMENTAL FACTORS IN VFD SELECTION The ability to precisely control process rates and achieve energy savings has made the application of variable frequency drives (VFDs) widespread, and they are increasingly applied to loads in difficult environments. As with many electronic devices, environmental conditions can be a key factor in life span and reliability; temperature, humidity, shock and vibration, sun load, air cleanlinessMenu
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SUBSCRIBE NOW AND GET: * In-depth articles on pump industry issues * Expert insights into important topics in the field * Keep up with trends, basics, and more Manage Pump Health Before Chemical Process Conditions Change Flexible pump design with aftermarket support are keys to success.White Paper
How does Imbalance Cause Premature Bearing, Ring, Mechanical Seal andMotor Failure?
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Pump Industry Insider Oil & Gas, Other Industries Brace for Coronavirus Impact Pumps industry consultants and experts weigh in on the fallout from the worldwide spread of COVID-19.White Paper
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How does Imbalance Cause Premature Bearing, Ring, Mechanical Seal andMotor Failure?
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