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CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.222.0 LYONS BLOW MOLDING CASE STUDY Lyons Blow Molding, a blow moldings plastic manufacturer and subsidiary of C.L. Smith Company, understood this problem first-hand, prompting the search for a manufacturing productivity solution that could not only automated reporting and mistake-proof their processes, but integrate with other solutions on the floor to provide a fullpicture
HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
TOP 12 MANUFACTURING KPIS TO TRACK OPERATIONAL EXCELLENCE 8. Scrap. Total Scrap / Total Product Run. Scrap is the discarded or rejected material from the manufacturing process, so it can be a measure of units or volume. Some organizations track defective items as scrap (waste), while others focus on the leftover raw material from a subtractive manufacturing process. WHAT KPIS DO I NEED FOR A FOOD MANUFACTURING COMPANY Yes, 100% yes. Downtime monitoring is important for food manufacturing companies. In general, downtime is a core KPI for most manufacturers. For food businesses, downtime metrics can provide insight into challenges and issues that could be affecting other important measurements like quality, throughput, yield, inventory availability,and more.
SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing.CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.222.0 LYONS BLOW MOLDING CASE STUDY Lyons Blow Molding, a blow moldings plastic manufacturer and subsidiary of C.L. Smith Company, understood this problem first-hand, prompting the search for a manufacturing productivity solution that could not only automated reporting and mistake-proof their processes, but integrate with other solutions on the floor to provide a fullpicture
HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
TOP 12 MANUFACTURING KPIS TO TRACK OPERATIONAL EXCELLENCE 8. Scrap. Total Scrap / Total Product Run. Scrap is the discarded or rejected material from the manufacturing process, so it can be a measure of units or volume. Some organizations track defective items as scrap (waste), while others focus on the leftover raw material from a subtractive manufacturing process. WHAT KPIS DO I NEED FOR A FOOD MANUFACTURING COMPANY Yes, 100% yes. Downtime monitoring is important for food manufacturing companies. In general, downtime is a core KPI for most manufacturers. For food businesses, downtime metrics can provide insight into challenges and issues that could be affecting other important measurements like quality, throughput, yield, inventory availability,and more.
CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. HOW TO HELP EMPLOYEES ADOPT NEW TECHNOLOGY: "WHAT'S IN IT When employees feel valued and included, they’re more likely to contribute positively to the company. “By investing in employee engagement, your company will be able to increase productivity, work quality, and retain top talent,” according to SocialChorus.. Clearly, employee engagement is very important, but where do you start?What role does leadership play?SENSRTRX PARTNERS
Ectobox applies custom industrial intelligence solutions to manufacturing businesses to drive efficiency and growth. Ectobox is a team of software technologists who are driven to deliver outstanding business outcomes, passionate about using technology to solve complex business problems and have a proven track record for consistently exceeding customer’s expectations. 4 TYPES OF SENSORS IN MANUFACTURING, EXPLAINED In the past, people thought they would have to get new equipment to implement smart manufacturing technology, but today, it’s incredibly easy to do with existing machines.In fact, we encourage manufacturers to attach sensors to their legacy equipment because it’s often simpler and easier to implement.. People that live in the manufacturing world know there is a way to easily collect MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
MANUFACTURING GLOSSARY: KEY TERMS AND DEFINITIONS It is an encompassing control system of software and hardware. SCADA allows an organization to control various processes, locally or remotely, of manufacturing, monitor and gather data, interact with machine parts via HMI software, and keep a detailed record of all interactions. 21. SPC – HOW IS DATA SCIENCE USED IN MANUFACTURING? Data science is a multidisciplinary field responsible for the management and visualizing of all types of data, big and small. It is the study of statistics and probability, which when fed enough data into the right data model can provide powerful insights for manufacturers. Fueled primarily by an increase in IoT devices sendingproductivity and
OEE IS A FLAWED MANUFACTURING METRIC. WHY THE SAME OEE OEE can show performance, quality, and availability problems, but it is a flawed manufacturing metric because it provides no context. SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.222.0 THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
HOW TO ANALYZE MACHINE DOWNTIME? Prompt the operator to select a downtime category so the event has a reason and its impact can be understood fully, especially if it’s a recurring problem. 5. Analyze Downtime. Determine which downtime reasons are preventable and take action to prevent them in SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.222.0 THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
HOW TO ANALYZE MACHINE DOWNTIME? Prompt the operator to select a downtime category so the event has a reason and its impact can be understood fully, especially if it’s a recurring problem. 5. Analyze Downtime. Determine which downtime reasons are preventable and take action to prevent them inSENSRTRX PARTNERS
Ectobox applies custom industrial intelligence solutions to manufacturing businesses to drive efficiency and growth. Ectobox is a team of software technologists who are driven to deliver outstanding business outcomes, passionate about using technology to solve complex business problems and have a proven track record for consistently exceeding customer’s expectations. HOW TO HELP EMPLOYEES ADOPT NEW TECHNOLOGY: "WHAT'S IN IT When employees feel valued and included, they’re more likely to contribute positively to the company. “By investing in employee engagement, your company will be able to increase productivity, work quality, and retain top talent,” according to SocialChorus.. Clearly, employee engagement is very important, but where do you start?What role does leadership play?CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. WHAT IS PROCESS DATA AND HOW DO YOU USE IT? Process data can be collected and compiled into manufacturing software, giving the manufacturer the ability to do a number of things like: Receive alerts. Determine the root cause of a problem. Check and monitor quality. Alert maintenance of a problem. 1. Receive Alerts. Within SensrTrx, you can set upper and lower control limits on thedata.
MANUFACTURING GLOSSARY: KEY TERMS AND DEFINITIONS It is an encompassing control system of software and hardware. SCADA allows an organization to control various processes, locally or remotely, of manufacturing, monitor and gather data, interact with machine parts via HMI software, and keep a detailed record of all interactions. 21. SPC – MICROSOFT POWER BI VS MANUFACTURING ANALYTICS The Trouble with Power BI. As you can see by reading above, Power BI vs manufacturing analytics has a few key differences: Power BI does not acquire data, it relies on existing databases. Companies must deploy data acquisition solutions in each factory and synchronize that data with Power BI. Power BI does not automatically clean or OEE IS A FLAWED MANUFACTURING METRIC. WHY THE SAME OEE In order to keep up with global competition and growing consumer demand, manufacturers must ensure their factory floor operates efficiently.In today’s industry, OEE is considered a foundation of peak industrial performance. But, there are very real concerns about evaluating performance based solely on SUBSCRIPTION VS. PERPETUAL LICENSE: WHY SUBSCRIPTION Subscription software is often referred to by an acronym – SaaS which means ‘Software as a Subscription’.. In the subscription vs. perpetual debate, the major benefit of a subscription software model is the ease and simplicity for you, the customer. With SaaS software, the subscription includes all servers, storage, the management of that infrastructure, and essentially, everything that ROBOT AUTOMATION CAN ACTUALLY CREATE MORE JOBS, HERE'S WHY Robot automation will actually create more jobs. Yes, robots will assume some of the more mundane jobs, but that leaves vast opportunities for people to develop improved skills that will provide a more skilled, different kind of role. Even as technology and automation grow, it would be very difficult, and even unlikely, thatmanufacturers would
SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.219.0 WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing HOW TO ANALYZE MACHINE DOWNTIME? Prompt the operator to select a downtime category so the event has a reason and its impact can be understood fully, especially if it’s a recurring problem. 5. Analyze Downtime. Determine which downtime reasons are preventable and take action to prevent them in CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
ROBOT AUTOMATION CAN ACTUALLY CREATE MORE JOBS, HERE'S WHY Robot automation will actually create more jobs. Yes, robots will assume some of the more mundane jobs, but that leaves vast opportunities for people to develop improved skills that will provide a more skilled, different kind of role. Even as technology and automation grow, it would be very difficult, and even unlikely, thatmanufacturers would
SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.219.0 WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURING OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing HOW TO ANALYZE MACHINE DOWNTIME? Prompt the operator to select a downtime category so the event has a reason and its impact can be understood fully, especially if it’s a recurring problem. 5. Analyze Downtime. Determine which downtime reasons are preventable and take action to prevent them in CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
ROBOT AUTOMATION CAN ACTUALLY CREATE MORE JOBS, HERE'S WHY Robot automation will actually create more jobs. Yes, robots will assume some of the more mundane jobs, but that leaves vast opportunities for people to develop improved skills that will provide a more skilled, different kind of role. Even as technology and automation grow, it would be very difficult, and even unlikely, thatmanufacturers would
SENSRTRX PARTNERS
Ectobox applies custom industrial intelligence solutions to manufacturing businesses to drive efficiency and growth. Ectobox is a team of software technologists who are driven to deliver outstanding business outcomes, passionate about using technology to solve complex business problems and have a proven track record for consistently exceeding customer’s expectations. CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. WHAT IS PROCESS DATA AND HOW DO YOU USE IT? Process data can be collected and compiled into manufacturing software, giving the manufacturer the ability to do a number of things like: Receive alerts. Determine the root cause of a problem. Check and monitor quality. Alert maintenance of a problem. 1. Receive Alerts. Within SensrTrx, you can set upper and lower control limits on thedata.
MANUFACTURING GLOSSARY: KEY TERMS AND DEFINITIONS It is an encompassing control system of software and hardware. SCADA allows an organization to control various processes, locally or remotely, of manufacturing, monitor and gather data, interact with machine parts via HMI software, and keep a detailed record of all interactions. 21. SPC – HOW IS DATA SCIENCE USED IN MANUFACTURING? Data science is a multidisciplinary field responsible for the management and visualizing of all types of data, big and small. It is the study of statistics and probability, which when fed enough data into the right data model can provide powerful insights for manufacturers. Fueled primarily by an increase in IoT devices sendingproductivity and
TOP 12 MANUFACTURING KPIS TO TRACK OPERATIONAL EXCELLENCE 8. Scrap. Total Scrap / Total Product Run. Scrap is the discarded or rejected material from the manufacturing process, so it can be a measure of units or volume. Some organizations track defective items as scrap (waste), while others focus on the leftover raw material from a subtractive manufacturing process. MICROSOFT POWER BI VS MANUFACTURING ANALYTICS The Trouble with Power BI. As you can see by reading above, Power BI vs manufacturing analytics has a few key differences: Power BI does not acquire data, it relies on existing databases. Companies must deploy data acquisition solutions in each factory and synchronize that data with Power BI. Power BI does not automatically clean or OEE IS A FLAWED MANUFACTURING METRIC. WHY THE SAME OEE In order to keep up with global competition and growing consumer demand, manufacturers must ensure their factory floor operates efficiently.In today’s industry, OEE is considered a foundation of peak industrial performance. But, there are very real concerns about evaluating performance based solely on SUBSCRIPTION VS. PERPETUAL LICENSE: WHY SUBSCRIPTION Subscription software is often referred to by an acronym – SaaS which means ‘Software as a Subscription’.. In the subscription vs. perpetual debate, the major benefit of a subscription software model is the ease and simplicity for you, the customer. With SaaS software, the subscription includes all servers, storage, the management of that infrastructure, and essentially, everything that TOP CAUSE OF UNDERPRODUCTION & DOWNTIME FOR MANUFACTURERS Here’s an analogy that one anonymous Manufacturing CEO gave me about this: • Blue coffee cup produces $10 in profit. • Black coffee cup produces $9.65 in profit. • Red coffee cup produces $5.00 in profit. • Green Coffee cup produces no profit (and actually costs the business $0.65) Standards for these coffee cups may all be the same SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.219.0CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURINGOEE CALCULATION EXAMPLESOEE IN MANUFACTURING CALCULATIONEQUIPMENT OEEOEE ELEMENTSOEE METRICSOEE SIX SIGMA OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
TOP 12 MANUFACTURING KPIS TO TRACK OPERATIONAL EXCELLENCE 8. Scrap. Total Scrap / Total Product Run. Scrap is the discarded or rejected material from the manufacturing process, so it can be a measure of units or volume. Some organizations track defective items as scrap (waste), while others focus on the leftover raw material from a subtractive manufacturing process. SUBSCRIPTION VS. PERPETUAL LICENSE: WHY SUBSCRIPTION Subscription software is often referred to by an acronym – SaaS which means ‘Software as a Subscription’.. In the subscription vs. perpetual debate, the major benefit of a subscription software model is the ease and simplicity for you, the customer. With SaaS software, the subscription includes all servers, storage, the management of that infrastructure, and essentially, everything that ROBOT AUTOMATION CAN ACTUALLY CREATE MORE JOBS, HERE'S WHY Robot automation will actually create more jobs. Yes, robots will assume some of the more mundane jobs, but that leaves vast opportunities for people to develop improved skills that will provide a more skilled, different kind of role. Even as technology and automation grow, it would be very difficult, and even unlikely, thatmanufacturers would
SENSRTRX | MANUFACTURING ANALYTICS, REAL TIME OEEPRODUCTSSOLUTIONSDEMOPRICINGBLOGLEARN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Get Pricing. MOBILE MANUFACTURING ANALYTICS SensrTrx Manufacturing Analytics provides machine cell OEE, downtime and scrap alerts optimized for your smartphone. With the SensrTrx Manufacturing Analytics mobile app you can: Receive downtime alerts with reason codes by machine or cell. See OEE, cycle MANUFACTURING ANALYTICS One or more gateways is offline. Powered by SensrTrx © {{ copyRightYear }} - Version: 10.219.0CALCULATE OEE
A simple online OEE calculator that includes the formulas for availability, quality, performance and OEE. Easily calculate OEE and improve performance. WHAT IS MANUFACTURING EXCELLENCE? What is Manufacturing Excellence? “If you always do what you’ve always done, you’ll always get what you’ve always got.”. Manufacturing excellence is a broad term. For some manufacturers it represents simply a production benchmark, a set of “world-class” manufacturing standards to model themselves on to achieve higherprofitability
THE COST OF OEE: THE MISSING LINK BETWEEN MANUFACTURINGOEE CALCULATION EXAMPLESOEE IN MANUFACTURING CALCULATIONEQUIPMENT OEEOEE ELEMENTSOEE METRICSOEE SIX SIGMA OEE is a vital metric to most manufacturers, but it is even more beneficial when you view OEE as a financial KPI.; When converted to a dollar amount, OEE is more widely understood by everyone in the factory.; Learn how to calculate the cost of OEE using downtime, performance, and quality. (See below for formulas.) The cost of OEE helps identify the financial impact of running faster, reducing HOW DO YOU TURN EXCEL DATA INTO A MANUFACTURING DASHBOARD It is possible to build a dashboard in Excel, but it is extremely complicated, can become outdated quickly, and is difficult to share with multiple people in a company.. In this scenario, there are people on the line that input quality, downtime, and production data into anExcel sheet.
TOP 12 MANUFACTURING KPIS TO TRACK OPERATIONAL EXCELLENCE 8. Scrap. Total Scrap / Total Product Run. Scrap is the discarded or rejected material from the manufacturing process, so it can be a measure of units or volume. Some organizations track defective items as scrap (waste), while others focus on the leftover raw material from a subtractive manufacturing process. SUBSCRIPTION VS. PERPETUAL LICENSE: WHY SUBSCRIPTION Subscription software is often referred to by an acronym – SaaS which means ‘Software as a Subscription’.. In the subscription vs. perpetual debate, the major benefit of a subscription software model is the ease and simplicity for you, the customer. With SaaS software, the subscription includes all servers, storage, the management of that infrastructure, and essentially, everything that ROBOT AUTOMATION CAN ACTUALLY CREATE MORE JOBS, HERE'S WHY Robot automation will actually create more jobs. Yes, robots will assume some of the more mundane jobs, but that leaves vast opportunities for people to develop improved skills that will provide a more skilled, different kind of role. Even as technology and automation grow, it would be very difficult, and even unlikely, thatmanufacturers would
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Ectobox applies custom industrial intelligence solutions to manufacturing businesses to drive efficiency and growth. Ectobox is a team of software technologists who are driven to deliver outstanding business outcomes, passionate about using technology to solve complex business problems and have a proven track record for consistently exceeding customer’s expectations. WHAT IS A VISUAL FACTORY? To recap, a smart factory is a digitized plant that collects and contextualizes data through connected machines, people, and processes. It is commonly used in conjunction with the terms IoT (Internet of Things) and ‘Industry 4.0’, the fourth industrial revolution that targets connected technologies in manufacturing. CYCLE TIME FORMULA: HOW TO CALCULATE CYCLE TIME The Cycle Time Formula is an essential manufacturing KPI to understand in manufacturing. It is used by ERP and MES systems for scheduling, purchasing and production costing. It is also a critical part of the OEE calculation (use our OEE calculator here).Fortunately, it is easy to calculate and understand. HOW TO ANALYZE MACHINE DOWNTIME? Prompt the operator to select a downtime category so the event has a reason and its impact can be understood fully, especially if it’s a recurring problem. 5. Analyze Downtime. Determine which downtime reasons are preventable and take action to prevent them in WHY IS WORLD-CLASS OEE A MYTH? World-class OEE is a myth, 85% was a number pulled out of the sky. The overall OEE number will be different for every manufacturer and different machines will have different OEEs on the floor. We talked about OEE being a flawed metric, but let’s take an even deeper dive into the world of OEE, specifically the notion of world-class OEE. MANUFACTURING GLOSSARY: KEY TERMS AND DEFINITIONS It is an encompassing control system of software and hardware. SCADA allows an organization to control various processes, locally or remotely, of manufacturing, monitor and gather data, interact with machine parts via HMI software, and keep a detailed record of all interactions. 21. SPC – WHAT WASTE IN MANUFACTURING IS COSTING YOU The manufacturing industry is estimated to be worth $40 trillion. That is MORE THAN HALF of the world’s total GDP. If those numbers don’t jump at you enough, let’s put the waste aspect into perspective. “20% of every dollar spent in the industry is wasted – MICROSOFT POWER BI VS MANUFACTURING ANALYTICS The Trouble with Power BI. As you can see by reading above, Power BI vs manufacturing analytics has a few key differences: Power BI does not acquire data, it relies on existing databases. Companies must deploy data acquisition solutions in each factory and synchronize that data with Power BI. Power BI does not automatically clean or OEE IS A FLAWED MANUFACTURING METRIC. WHY THE SAME OEE OEE can show performance, quality, and availability problems, but it is a flawed manufacturing metric because it provides no context. WHAT'S THE DIFFERENCE BETWEEN DISCRETE AND PROCESS Control and Quality. Continuous manufacturing heavily leverages real-time controls, often in a highly-automated manufacturing environment. This automation is often done with an ERP system and allows for precise measurement and monitoring so quality issues and variation within the product are very low or almost non-existent.. While assembly balances production targets with quality counts and* Contact Sales
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REAL-TIME VISIBILITY INTO THE FACTORY FLOOR SensrTrx Manufacturing Analytics takes all of the data on the plant floor, makes it understandable, and accessible in an instant. You know exactly how the floor is running, in real-time. MANUFACTURING ANALYTICS STOP PROBLEMS AS THEY HAPPEN SensrTrx gives you everything you need to gain visibility into how your machines perform, including predictive monitoring. Collect and analyze data from sensors and PLCs and display it on an operator interface. SensrTrx is a complete solution helping you do everything from end to end. Learn More About LEAN KNOW WHERE YOU STAND AGAINST THE SCHEDULE WIN THE DAY WITH ACCOUNTABILITY As data is processed by SensrTrx, it is automatically contextualized with the EXACT information needed to understand your schedule, quality, throughput, and performance.Tell Me More
SUPPORT CONTINUOUS IMPROVEMENT EFFORTS USE DATA TO DRIVE DECISION-MAKING * Actual vs. Target Reporting* Utilization
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REPLACE EXCEL & PAPER ELIMINATE MANUAL REPORTING * Operator Interface * Customizable Dashboards * Role-Based Dashboards * Pivot Table Reports Replacing Excel-based reporting and being able to see and stop problems as they’re happening gives you the ability to gain visibility and accountability. Visibility Is One Click Away SOLUTIONS THAT HELP YOUR BUSINESS TRACK AVAILABILITY AND REDUCE DOWNTIME You can determine the What, Why, Who, and When of all of your downtime. SensrTrx gives you the power to track availability and all downtime by reason code directly from the PLCs and operators.Reduce Downtime
INCREASE THROUGHPUT AND PERFORMANCE Easily measure your actual cycle times and compare them against the standard. Identify bottlenecks and track cycle time improvements. Set up alerts when performance is higher or lower than normal.Increase Throughput
IMPROVE QUALITY AND DETERMINE ROOT CAUSE To calculate quality of a part, SensrTrx collects part counts and reason codes directly from the PLCs, other sensors or operators. Using dashboards, SensrTrx can help you determine the most common causes ofscrap.
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CORRELATE PROCESS DATA WITH DOWNTIME AND SCRAP Process data can affect downtime, quality and throughput. If you correlate that data to the corresponding issues, you will know exactly when an issue occurred. Correlate Process Data IMPLEMENTING MANUFACTURING ANALYTICS AND ACHIEVING SUCCESS Manufacturing analytics is vital to the factory floor. IN ORDER TO ACHIEVE SUCCESS, software adoption, implementation, and
employee engagement NEED TO BE EMBEDDED IN THE PROCESS. At SensrTrx, we make it our goal to walk you through, one step at a time, to ensure success with manufacturing analytics.See How
MATTHEW DOBSON, CUSTOM RUBBER PRODUCTS President and General Manager “Knowing when machines are running informs efficiency improvement efforts moving focus between operator, machine and material issues.” CHAD HILL, VERSATECHCEO
“We wanted to get off our paper system. We hoped that SensrTrx could help us collect data into a central database to improve the way we worked and that’s exactly what SensrTrx did.” RAY JONOUBEI, MISSION BELL Director, Manufacturing Engineering & Facilities “Sensrtrx made the impossible, possible. They took on the challenge and we now have all of our critical machines connected.” THREE TIERS OF PRICING AND FEATURES Find out which solution is best for your organization. (Starter, LEANor Enterprise)
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MEASURE THE MANUFACTURING PROCESS, NOT JUST THE MACHINE Focusing only on a machine isn't going to give you what you need on your factory floor. There are often other steps in the...Read More
A DATA-DRIVEN MANUFACTURER Versatech sought to improve their ability to impact and improve manufacturing quality, efficiency and performance. Within 3 months, Versatech saw a 30% increase in OEE and reduced weekend overtime.Read Case Study
MANUFACTURERS WORKING SMARTER WITH SENSRTRX Innovative manufacturing businesses trust SensrTrx to pull critical data from the plant floor.VERSATECH
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