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INSPECTION
Beckwood to Manufacture Two Custom Hydraulic Presses for WHK BioSystems. A 110-ton 4-post compression molding machine will be used for R&D, and a 1650-ton compression molding press will be used in the production of UHMW sheets – the demand for which is rising in medical, aerospace, and defense sectors. A 110-ton 4-post compressionmolding
MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. NITROGEN GENERATION, GAS MIXING PRODUCTS REDUCE COSTS AND Nitrogen Generation, Gas Mixing Products Reduce Costs and Floor Space. Bystronic Inc. and MSS Nitrogen Inc. partner to sell Bystronic’s Nitrocube nitrogen generation and NitrO2 gas mixing products, powered by MSS, in the North America market. Nitrocube’s nitrogen purity is 99.999%, while NitrO2 mixing can triple laser cutting speeds. A TOOLING MANUFACTURER HAS ADDED A THIRD LUCIFER FURNACE Tooling Manufacturer Adds Third Lucifer Furnace. A Connecticut-based manufacturer has installed a Lucifer 7GT-H19 for heat treating in a nitrogen-based atmosphere. The energy-efficient unit heats to 2100 F is regulated by a Honeywell digital controller. Lucifer's Model 7GT-H18 has 9-inch-high by 12-inch-wide by 8-inch-long chamber. WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. HOME | THE BUSINESS OF METAL MANUFACTURING | FABRICATINGMETAL FORMING & FABRICATINGWELDINGMACHININGTOOLING & WORKHOLDINGMEASUREMENT &INSPECTION
Beckwood to Manufacture Two Custom Hydraulic Presses for WHK BioSystems. A 110-ton 4-post compression molding machine will be used for R&D, and a 1650-ton compression molding press will be used in the production of UHMW sheets – the demand for which is rising in medical, aerospace, and defense sectors. A 110-ton 4-post compressionmolding
MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. NITROGEN GENERATION, GAS MIXING PRODUCTS REDUCE COSTS AND Nitrogen Generation, Gas Mixing Products Reduce Costs and Floor Space. Bystronic Inc. and MSS Nitrogen Inc. partner to sell Bystronic’s Nitrocube nitrogen generation and NitrO2 gas mixing products, powered by MSS, in the North America market. Nitrocube’s nitrogen purity is 99.999%, while NitrO2 mixing can triple laser cutting speeds. A TOOLING MANUFACTURER HAS ADDED A THIRD LUCIFER FURNACE Tooling Manufacturer Adds Third Lucifer Furnace. A Connecticut-based manufacturer has installed a Lucifer 7GT-H19 for heat treating in a nitrogen-based atmosphere. The energy-efficient unit heats to 2100 F is regulated by a Honeywell digital controller. Lucifer's Model 7GT-H18 has 9-inch-high by 12-inch-wide by 8-inch-long chamber. WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. HOBART BROTHERS INTRODUCES NEW METAL-CORED WIRE: FABCOR FabCOR ® Edge™ XP wire is formulated to migrate silicon to large islands at the centerline of the weld, where they are easily identifiable and accessible for removal. This feature reduces downtime for post-weld cleaning that can be critical for sequent operations, such as paint application. The wire’s silicon gathering is best on clean materials, but the wire also provides superior CNC SOFTWARE RELEASES MASTERCAM 2022 Many of the advancements in Mastercam 2022 are directly driven by Mastercam users and shops. The feedback comes from public beta releases, shop visits, customer surveys, and consultation with our expert industry partners, creating the practical, shop-driven MINOR UPDATE TO HYPERTHERM SOFTWARE IS BASED ON CUSTOMER A minor version update to ProNest 2021, Hypertherm's advanced CAD/CAM nesting software for automated cutting, is designed to ensure customers are more efficient and profitable. MAGNETIC TRANSPORTERS FOR END-OF-ARM TOOLING APPLICATIONS IMI will be in Fabtech Booth A-4555. Transporters are engineered with powerful rare earth magnets that positively hold a part during transfer — even during unexpected loss of shop air — and greatly reduce chances for slipping and shifting of parts due to mill oil coatings, for example. NEW CONTACT TIP ENGINEERED FOR LONG LIFE AND SUPERIOR The new Quip-Tip contact tip has advanced engineering features that contribute to longer consumable life, less downtime, and loweroperating costs.
DIGITAL METROLOGY SOLUTIONS OFFERS NEW BOOK: "THE SURFACE Written in Q-and-A style, the paperback book answers more than 100 commonly-asked questions regarding surface texture measurement, analysis, interpretation, specification, and application. NITROGEN GENERATION, GAS MIXING PRODUCTS REDUCE COSTS AND Nitrogen Generation, Gas Mixing Products Reduce Costs and Floor Space. Bystronic Inc. and MSS Nitrogen Inc. partner to sell Bystronic’s Nitrocube nitrogen generation and NitrO2 gas mixing products, powered by MSS, in the North America market. Nitrocube’s nitrogen purity is 99.999%, while NitrO2 mixing can triple laser cutting speeds. SUHNER MACHINING OFFERS NEW VIDEOS WITH TIPS, PROCEDURES Suhner Machining is offering four new videos on the assembly and maintenance of its SPINDLEmaster Max 100 automated tools on YouTube. According to Suhner, these videos will be the first in an ongoing series of videos that the company is producing to assist users in the proper operation and maintenance of Suhner automated tools. NICHOLAS DOYLE JOINS ANCA SHEET METAL SOLUTIONS AS GENERAL Doyle brings experience in leadership, engineering, manufacturing, systems, and quality to help strengthen the business. “It is an exciting time to join ASM as we continue to welcome new customers and take on exciting projects,” Doyle says. MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. HOW MUCH WIRE? HOW MUCH GAS? Deposition rate = 13.1 x (0.045) 2 x (300) x (1.0) = 7.96 lb/hr. Sample Calculation #3. Cubic feet of shielding gas needed for 5,000 ft of ¼ in fillet weld using 0.45 in solid wire, at a deposition rate = 7.96 lbs/hr and a typical shielding gas flow rate of 40 SCFH. From the first calculation, we know that we need 645 lb of solid wire for POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. HOW MUCH WIRE? HOW MUCH GAS? Deposition rate = 13.1 x (0.045) 2 x (300) x (1.0) = 7.96 lb/hr. Sample Calculation #3. Cubic feet of shielding gas needed for 5,000 ft of ¼ in fillet weld using 0.45 in solid wire, at a deposition rate = 7.96 lbs/hr and a typical shielding gas flow rate of 40 SCFH. From the first calculation, we know that we need 645 lb of solid wire for POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. NEW CONTACT TIP ENGINEERED FOR LONG LIFE AND SUPERIOR The new Quip-Tip contact tip has advanced engineering features that contribute to longer consumable life, less downtime, and loweroperating costs.
NEW GRINDING WHEEL BLENDS RAPID STOCK REMOVAL AND OPERATOR Made for high performance, Sigma Z grinds stainless steel welds up to 15 percent faster than other leading wheels. In addition to a high material removal rate, the new wheel features cool grinding, extended wheel life, and chatter-free operation. REVOLUTIONARY HANDHELD LASER WELDING SYSTEM FOR FABRICATORS LightWELD from IPG Photonics Corp. (Oxford, MA) is a new handheld laser welding system that gives fabricators more flexibility, precision, and ease of use compared to traditional welding products. Designed and built with patented and patent-pending IPG fiber laser technologies, LightWELD represents a paradigm shift due to its extremely small size and weight, as well as unique air-cooling. DIGITAL METROLOGY SOLUTIONS OFFERS NEW BOOK: "THE SURFACE Written in Q-and-A style, the paperback book answers more than 100 commonly-asked questions regarding surface texture measurement, analysis, interpretation, specification, and application. ESAB'S STOODY HB-64 CORED WIRE RECEIVES FEARNLEY PROCTER An ESAB brand, Stoody® announced that its HB-64 cored wire has been awarded Fearnley Procter NS-1 Level 2 certification for oil field hardbanding application and reapplication. TWO COMPANIES TO CREATE LASER WELDING MACHINE THAT USES A 3D dynamic beam laser cutting and welding machine that uses coherent beam combining will be created by Civan Advanced Technologies Ltd. and Sahajanand Laser Technology Ltd. INDUSTRIAL MAGNETICS INC. OFFERS RAPIDFIRE RETRIEVERS AT Connected to your shop air, the product’s long handle enables you to safely grab a piece out of arm’s reach. Then, with a quick pull of the trigger, the Rapidfire Retriever (RFR) releases the part. CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
PROCESS ZONES ARCHIVE An extremely flexible, compact, single or dual operator, multi-functional machine that uses mechanical or hydraulic force to shear, notch, cope, bend and punch holes in steel plate, barstock, channel, angle iron, rod and pipe, and other structural steelprofiles.
PROCESS ZONES ARCHIVE This category includes items worn to prevent the head as a whole from being injured due to impacts, penetrations, contact with electrical hazards, etc., rather than garments worn specifically to protect theeyes or breathing.
MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. HOW MUCH WIRE? HOW MUCH GAS? Deposition rate = 13.1 x (0.045) 2 x (300) x (1.0) = 7.96 lb/hr. Sample Calculation #3. Cubic feet of shielding gas needed for 5,000 ft of ¼ in fillet weld using 0.45 in solid wire, at a deposition rate = 7.96 lbs/hr and a typical shielding gas flow rate of 40 SCFH. From the first calculation, we know that we need 645 lb of solid wire for POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. COST-EFFICIENT MATERIAL STORAGE AND RETRIEVAL SYSTEMS Since 2018, Athena Manufacturing LP (Austin, TX) has been the North American manufacturing licensee for Eurostorage, a Belgian designer of storage-and-retrieval systems for sheet metal, tubing, pipe, bar stock, and angle iron. While some designs are motorized, most are manually operated. They enable one person to roll a heavy drawer in and out to easily place and remove material. AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. HOW MUCH WIRE? HOW MUCH GAS? Deposition rate = 13.1 x (0.045) 2 x (300) x (1.0) = 7.96 lb/hr. Sample Calculation #3. Cubic feet of shielding gas needed for 5,000 ft of ¼ in fillet weld using 0.45 in solid wire, at a deposition rate = 7.96 lbs/hr and a typical shielding gas flow rate of 40 SCFH. From the first calculation, we know that we need 645 lb of solid wire for POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
WELDING HIGH STRENGTH STEELS If a welder is welding high strength steels to each other, then typically the filler metal will match the yield strength of the two. For example, welding high strength steel with 100 ksi yield strength to itself would require a filler metal that offers a minimum of 90 ksi tensile strength (and a maximum of 120 to 130 ksi). PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. NEW CONTACT TIP ENGINEERED FOR LONG LIFE AND SUPERIOR The new Quip-Tip contact tip has advanced engineering features that contribute to longer consumable life, less downtime, and loweroperating costs.
NEW GRINDING WHEEL BLENDS RAPID STOCK REMOVAL AND OPERATOR Made for high performance, Sigma Z grinds stainless steel welds up to 15 percent faster than other leading wheels. In addition to a high material removal rate, the new wheel features cool grinding, extended wheel life, and chatter-free operation. REVOLUTIONARY HANDHELD LASER WELDING SYSTEM FOR FABRICATORS LightWELD from IPG Photonics Corp. (Oxford, MA) is a new handheld laser welding system that gives fabricators more flexibility, precision, and ease of use compared to traditional welding products. Designed and built with patented and patent-pending IPG fiber laser technologies, LightWELD represents a paradigm shift due to its extremely small size and weight, as well as unique air-cooling. DIGITAL METROLOGY SOLUTIONS OFFERS NEW BOOK: "THE SURFACE Written in Q-and-A style, the paperback book answers more than 100 commonly-asked questions regarding surface texture measurement, analysis, interpretation, specification, and application. ESAB'S STOODY HB-64 CORED WIRE RECEIVES FEARNLEY PROCTER An ESAB brand, Stoody® announced that its HB-64 cored wire has been awarded Fearnley Procter NS-1 Level 2 certification for oil field hardbanding application and reapplication. TWO COMPANIES TO CREATE LASER WELDING MACHINE THAT USES A 3D dynamic beam laser cutting and welding machine that uses coherent beam combining will be created by Civan Advanced Technologies Ltd. and Sahajanand Laser Technology Ltd. INDUSTRIAL MAGNETICS INC. OFFERS RAPIDFIRE RETRIEVERS AT Connected to your shop air, the product’s long handle enables you to safely grab a piece out of arm’s reach. Then, with a quick pull of the trigger, the Rapidfire Retriever (RFR) releases the part. CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
PROCESS ZONES ARCHIVE An extremely flexible, compact, single or dual operator, multi-functional machine that uses mechanical or hydraulic force to shear, notch, cope, bend and punch holes in steel plate, barstock, channel, angle iron, rod and pipe, and other structural steelprofiles.
PROCESS ZONES ARCHIVE This category includes items worn to prevent the head as a whole from being injured due to impacts, penetrations, contact with electrical hazards, etc., rather than garments worn specifically to protect theeyes or breathing.
HOME | THE BUSINESS OF METAL MANUFACTURING | FABRICATINGMETAL FORMING & FABRICATINGWELDINGMACHININGTOOLING & WORKHOLDINGMEASUREMENT &INSPECTION
Beckwood to Manufacture Two Custom Hydraulic Presses for WHK BioSystems. A 110-ton 4-post compression molding machine will be used for R&D, and a 1650-ton compression molding press will be used in the production of UHMW sheets – the demand for which is rising in medical, aerospace, and defense sectors. A 110-ton 4-post compressionmolding
MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. TRUE POSITION MEASUREMENT True Position Measurement. Inspection of a bore in an open setup often requires multiple measurement steps and mathematical calculations, but portable CMM technology from FARO can alleviate much of this work by allowing the user to fix the part in one spot, take several points to create an alignment of X- and Y-axes, and measure the bore. PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. LAYING GROUNDWORK FOR GREAT LASER CUTTING: START WITH THE During the laser cutting process, gas is blown onto the sheet metal while the heat of the laser works to melt it. To expel this gas and molten metal from the bottom of the cut, create a clean kerf and separate good quality parts from the sheet, laser slats provide the minimum possible surface area to the bottom of the sheet, limiting blockage of the molten ejecta while providing the necessary CLOSING THE LOOP: STRATEGIES FOR BENDING CLOSED FORMS Closing the Loop: Strategies for Bending Closed Forms. With a bit of creativity and thought to overcome limitations, it is often possible to form closed profiles and other difficult parts with a standard press brake. Here are some tips on how to do it. This custom press brake tool consists of a pair of upper tool holders, connected by abar, to
POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
HOME | THE BUSINESS OF METAL MANUFACTURING | FABRICATINGMETAL FORMING & FABRICATINGWELDINGMACHININGTOOLING & WORKHOLDINGMEASUREMENT &INSPECTION
Beckwood to Manufacture Two Custom Hydraulic Presses for WHK BioSystems. A 110-ton 4-post compression molding machine will be used for R&D, and a 1650-ton compression molding press will be used in the production of UHMW sheets – the demand for which is rising in medical, aerospace, and defense sectors. A 110-ton 4-post compressionmolding
MAGAZINE | METAL MANUFACTURING | FABRICATING & METALWORKING View Issues of Fabricating & Metalworking If you’re looking for a specific past issue of Fabricating & Metalworking magazine, check out our archive, with digital issues going back to 2011. Our Magazine Archives. Visit our page for each year to access digital editions of Fabricating & Metalworking magazine. TRUE POSITION MEASUREMENT True Position Measurement. Inspection of a bore in an open setup often requires multiple measurement steps and mathematical calculations, but portable CMM technology from FARO can alleviate much of this work by allowing the user to fix the part in one spot, take several points to create an alignment of X- and Y-axes, and measure the bore. PRE-CALCULATING WIRE-FEED SPEED, TRAVEL SPEED AND VOLTAGE It is possible for manufacturers that are welding with solid wire or flux-cored wire to calculate the starting wire-feed speed and travel speed? These calculations will get you close, but some tweaking may have to be done to achieve your desired weld. HOW TO SELECT A V-DIE OPENING FOR PRESS BRAKE BENDING R (radius) = V / 8 and R = T (thickness) Therefore, the following equation can be used to determine the V opening: V = T x 8. This equation works for thicknesses up to ½ in. When T is more than ½ in, the resulting radius becomes larger, therefore: V = T x 10 for when thickness is more than ½ in. DISTORTION IN ALUMINUM WELDMENTS Distortion is a consideration when arc welding all materials. The principals behind this reaction are fundamentally the same. Because aluminum is approximately 1/3 the weight of steel, we could, in fact, double the original design thickness for our aluminum structure and still have only 2/3 the weight of the original structure made ofsteel.
AUTOMATION: PRESS BRAKES AND ROBOTS A unique recipe for every part is managed by the Allen Bradley cell controller, which configures the recipe for the robot gripper (one of 10 grippers), press brake tooling which the robot loads and unloads, and robot and brake programs, every cycle. Other supporting system components inside a RIBS cell include this magnetic sheet separator. LAYING GROUNDWORK FOR GREAT LASER CUTTING: START WITH THE During the laser cutting process, gas is blown onto the sheet metal while the heat of the laser works to melt it. To expel this gas and molten metal from the bottom of the cut, create a clean kerf and separate good quality parts from the sheet, laser slats provide the minimum possible surface area to the bottom of the sheet, limiting blockage of the molten ejecta while providing the necessary CLOSING THE LOOP: STRATEGIES FOR BENDING CLOSED FORMS Closing the Loop: Strategies for Bending Closed Forms. With a bit of creativity and thought to overcome limitations, it is often possible to form closed profiles and other difficult parts with a standard press brake. Here are some tips on how to do it. This custom press brake tool consists of a pair of upper tool holders, connected by abar, to
POLYESTER BANDING VS. STEEL BANDING Until polyester (plastic) banding arrived, steel banding was the only choice for heavy duty applications. Advances in polyester technology have resulted in banding materials that – compared to steel banding – have some advantages, but also some drawbacks. Mike Theriault of B2B Industrial Packaging explores some considerations to help youchoose.
NEW GRINDING WHEEL BLENDS RAPID STOCK REMOVAL AND OPERATOR Made for high performance, Sigma Z grinds stainless steel welds up to 15 percent faster than other leading wheels. In addition to a high material removal rate, the new wheel features cool grinding, extended wheel life, and chatter-free operation. SUBSCRIBE | METAL FORMING INDUSTRY NEWS | FABRICATING Please send a complimentary subscription of Fabricating & Metalworking to the following person at my same location (optional): Name: Title: Email Address: Please type the following characters in the box below: 91,498 Fans 11,253 Followers 2,250 Subscribers. PMA'S MAY REPORT: METAL FORMERS' OUTLOOK SHOWS GROWING Metal forming companies forecast a dip in business conditions during the next three months amid continued supply challenges and increased lead times for steel and other materials, according to the May business conditions report from the Precision MetalformingAssociation.
ZETEC INTRODUCES NEW PHASED ARRAY ULTRASOUND TESTING The new Emerald™ is an industrial-grade phased array ultrasonic testing (PAUT) system with a powerful, versatile total focusing method (TFM) image processing capability. GE AVIATION, GE ADDITIVE ENGINEERS SWITCHING TO METAL 3D As 3D-printed pieces, the four parts may reduce cost by as much as 35 percent, enough to justify permanently retiring the old casting molds. Also, the conversion process took only 10 months to go from identifying target parts to 3D printing of final prototypes. HEIDENHAIN OFFERS NEW HIGH-PRECISION TOUCH PROBE FOR Offering many benefits, the new TS 750 high-precision touch probe is now available for in-process workpiece measurement in grinding machines and lathes. INDUSTRIAL MAGNETICS INC. OFFERS RAPIDFIRE RETRIEVERS AT Connected to your shop air, the product’s long handle enables you to safely grab a piece out of arm’s reach. Then, with a quick pull of the trigger, the Rapidfire Retriever (RFR) releases the part. METALWORKER TAB INDUSTRIES HELPS PENNSYLVANIA SCALE CO Tab Industries provides laser-cutting, tube-bending, welding, powder-coating, testing, assembling, and design-engineering services to Pennsylvania Scale Co. in support of the company's new mobile weighing system, the Drum Bunny. PROCESS ZONES ARCHIVE An extremely flexible, compact, single or dual operator, multi-functional machine that uses mechanical or hydraulic force to shear, notch, cope, bend and punch holes in steel plate, barstock, channel, angle iron, rod and pipe, and other structural steelprofiles.
CHOOSING THE RIGHT DRIVE ROLL IS KEY FOR SMOOTH WIRE The right style of drive roll for the application depends upon what type of wire is being used. Shown here, from left to right: V-knurled, V-groove, U-groove and U-cogged drive rolls. Use V-knurled rolls with gas- and self-shielded flux-cored and metal-cored wires that aresofter due to
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SOFTWARE ADD-ON SAVES TIME AND IMPROVES CONSISTENCY Metal Forming & Fabricating DP Technology’s Esprit Additive for Powder Bed is compatible with any file supported by SolidWorks. The add-on application streamlines production by eliminating the need to repeatedly define manufacturinginformation.
COUPLING BOLTS FOR LIVE TOOLING ON MAZAK LATHESMachining
WELDING’S DIGITAL TRANSFORMATIONS, LUCRATIVE OCCUPATIONSWelding
IMPROVE BAND SAWING OPERATIONS WITH THESE SOLUTIONS TO THREE COMMONCHALLENGES
Tooling & Workholding MULTIAXIS CALIBRATOR WITH UNLIMITED MEASUREMENT RANGE Measurement & Inspection HANDLING ROBOT FOR HAZARDOUS ENVIRONMENTSMaterial Handling
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NOVEMBER/DECEMBER 2020 ISSUE THE BRAINS BEHIND THE BRAWN: IT'S ALL IN THE SOFTWARE. Machine tools need software to bring them to life. Whether it's to design, manufacture, control, measure, monitor, analyze, automate, connect, communicate, and/or predict, programs are the key to unlocking productivity - and profitability.Subscribe
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SIGMA LABS CREATES NEW DIRECTED ENERGY DEPOSITION APPLICATION A partnership with Northwestern University expands in-process quality assurance technology across a broad array of 3d printing processes. A partnership with Northwestern University expands in-process quality assurance technology across a... COMBILIFT AND AUTHOR JOIN FORCES ON NEW KIDS’ BOOK Award-winning Combilift and award-winning author, Emer Conlon, have produced a children’s storybook that features forklift heroes and teaches important values. The ‘combi-nation’ has the added benefit of educating young kids and their parents about the company’s equipment and the material handling industry. Award-winning Combilift and award-winning author, Emer Conlon, have produced a children’s storybook... ARCH CUTTING TOOLS TAKES TOP PLACE IN ANCA COMPETITION A complex, multifunctional tool measuring an inch in diameter with a long functional cutting length, the ARCH tool checked every box to win the prestigious ANCA Tool of the Year 2020. A complex, multifunctional tool measuring an inch in diameter with along...
RESHORING INITIATIVE REPORT: 1 MILLION+ JOBS RESHORED IN A DECADE Reshoring is up in 2020 despite COVID, and reshoring is now outpacing foreign direct investment in job creation, the report finds. Reshoring is up in 2020 despite COVID, and reshoring is nowoutpacing...
NEW PROTOTYPING ABILITIES AT CASS PRECISION MACHINING The new Cass Rapid Proto-Machining (C-RPM) is a service aimed at quickly providing customers with all phases of the prototyping process. The wide range of materials handled includes includes alloys, carbon, stainless steel, titanium, aluminum, brass, and bronze. The new Cass Rapid Proto-Machining (C-RPM) is a service aimed atquickly...
FIRST ACCREDITED COBOT CERTIFICATIONS FOR SCHOOLS, INDUSTRY Universal Robots becomes the first collaborative robot manufacturer accredited to issue Continuing Education Units. The accreditation enables the cobot maker to provide a comprehensive collaborative robot curriculum for students and industry professionals as part of the Universal Robots Education Program package. Universal Robots becomes the first collaborative robot manufacturer accredited to issue Continuing... SEPTEMBER U.S. MANUFACTURING TECHNOLOGY ORDERS INCREASE 26.4 % FROMAUGUST
“Manufacturing is ramping back up,” according to AMT president, but aerospace and oil & gas will take years to return to pre-COVIDlevels.
“Manufacturing is ramping back up,” according to AMT president, but aerospace and... BATTERY VENTURES ACQUIRES CIMATRON AND GIBBSCAM FROM 3D SYSTEMS Businesses join Battery-owned SigmaTEK under new corporate umbrella called CAMBRIO to be led by SigmaTEK CEO Robbie Payne. Businesses join Battery-owned SigmaTEK under new corporate umbrella called CAMBRIO to be... SIGN UP FOR E-NEWSLETTER State*AlabamaAlaskaAmerican SamoaArizonaArkansasCaliforniaColoradoConnecticutDelawareDistrict of ColumbiaFloridaGeorgiaGuamHawaiiIdahoIllinoisIndianaIowaKansasKentuckyLouisianaMaineMarylandMassachusettsMichiganMinnesotaMississippiMissouriMontanaNebraskaNevadaNew HampshireNew JerseyNew MexicoNew YorkNorth CarolinaNorth DakotaNorthern Marianas IslandsOhioOklahomaOregonPennsylvaniaPuerto RicoRhode IslandSouth CarolinaSouth DakotaTennesseeTexasUtahVermontVirginiaVirgin IslandsWashingtonWest VirginiaWisconsinWyoming ---ArubaAfghanistanAngolaAnguillaÅland IslandsAlbaniaAndorraUnited Arab EmiratesArgentinaArmeniaAmerican SamoaAntarcticaFrench Southern TerritoriesAntigua and BarbudaAustraliaAustriaAzerbaijanBurundiBelgiumBeninBonaire, Sint Eustatius and SabaBurkina FasoBangladeshBulgariaBahrainBahamasBosnia and HerzegovinaSaint BarthélemyBelarusBelizeBermudaBolivia, Plurinational State ofBrazilBarbadosBrunei DarussalamBhutanBouvet IslandBotswanaCentral African RepublicCanadaCocos (Keeling) IslandsSwitzerlandChileChinaCôte d'IvoireCameroonCongo, the Democratic Republic of theCongoCook IslandsColombiaComorosCape VerdeCosta RicaCubaCuraçaoChristmas IslandCayman IslandsCyprusCzech RepublicGermanyDjiboutiDominicaDenmarkDominican RepublicAlgeriaEcuadorEgyptEritreaWestern SaharaSpainEstoniaEthiopiaFinlandFijiFalkland Islands (Malvinas)FranceFaroe IslandsMicronesia, Federated StatesofGabonUnited
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