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POWDER COATING GUNS
We’re an award-winning sales outlet for Wagner manual guns.. We’ve sold hundreds of powder coating guns, but we’ve never offered Asian knock-offs or unreliable hobby guns. There’s an influx of guns that look like those that are professional grade, but they’re either built by small shops in the U.S. or imported from China and Korea. USING IRON PHOSPHATE TO GET A BETTER POWDER COATED FINISH Dip: Heated chemical vats, also known as dip tanks, are a great way to pretreat baskets of small parts that have hard to reach areas. This often involves multiple stages performed in a series of tanks with rinse stages in between. Automatic spray: This is generally the most effective and consistent way to apply iron phosphate chemistry, but it is also the most expensive. PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER During the galvanizing process, gasses can become trapped within the surface coating. It is the escape of these trapped gasses that can cause outgassing problems when curing galvanized steel parts that have been powder coated. Surface treatment, like galvanizing, can also cause pinholes in your powder coating. Pre-baking the part can solvethis
USING MASKING AND PLUGS FOR POWDER COATING APPLICATION Masking is the term we use when we want to shield fairly large areas of a part during the powder coating process. For powder coating masking, a high-temperature masking tape is required. Some companies use the term “high-temperature masking film,” especially for larger tape sizes or material that can be cut into sheets. COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at MANUAL POWDER COATING GUN COMPARISON: BOX-FED VS HOPPER-FED Advantages of Box-Fed Powder Coating Guns. 1) Fast Start-Up: Grab a box, open it up, put the pick-up tube in and start coating! 2) Quick Color Change: It takes as little as 3-5 minutes to change colors when using a box-fed gun with air pulse cleaning. Less expensive models mayrequire up
5 DON'TS FOR BATCH POWDER COATING OVENS 1) Don’t Run The Oven Above The Recommended Temperature. Most batch powder coating ovens are rated for sustained operation at temperatures of up to 450° F, while some more expensive models are rated up to 500° F or higher. If you own a conventional 450° batch oven, jumping up from 380° to 480° in an attempt to save a few minutes of cure COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING GUN COMPARISON The Optiflex 2 powder coating gun is very easy to pick up and start coating with. It is easy to assemble and sprays excellently out of the box. The pump picks up the powder smoothly and has little to no built-in surge when triggered. In our experience, the Optiflex 2 sprays the “softest” of the three units. INDUSTRIAL PAINTING & POWDER COATING EQUIPMENT REPAIR Repair & Maintenance. We build our equipment to last, but if something does go wrong we’re here to help you get running again as quickly as possible. Reliant Finishing Systems expert service staff has helped install and maintain thousands of our powder coating systems, and we are here to help you should any issue or malfunction occur. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Adding Quality Control To Your Powder Coating Operation. Generally speaking, the four basic tests discussed in this article should be included in any powder finishing process. Other periodic laboratory tests may be needed. These include salt-spray, UV exposure, QUV, taber abrasion testing, etc. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. UNDERSTANDING POWDER COATING GUN SETTINGS Powder Coating Gun Settings #3: Air-Flow/Powder Volume Dial. Wagner powder application guns automatically balance the powder output with the airflow via the main dial. The number selected is the actual maximum percentage of powder that can be TIPS FOR TOUCHING-UP A POWDER COATED FINISH One of the many advantages powder coating has over wet paint is the variety of ways you can fine-tune and rework a powder coated finish. This article discusses some of the different touch-up techniques you can use to clean up your work and get the best POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS Powder coat playground equipment to make it durable. Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and their customers. From playground equipment to sporting goods, powder coated outdoor products lastlonger and perform
PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER During the galvanizing process, gasses can become trapped within the surface coating. It is the escape of these trapped gasses that can cause outgassing problems when curing galvanized steel parts that have been powder coated. Surface treatment, like galvanizing, can also cause pinholes in your powder coating. Pre-baking the part can solvethis
THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Misconception 1: If you buy a high-quality powder coating spray booth, you won’t need to change the filters often. Every powder spray booth needs to have the inexpensive filters changed regularly. Not changing the filters can significantly reduce performance and damage the equipment. No matter how well designed a powder coating booth is, the COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING GUN COMPARISON The Optiflex 2 powder coating gun is very easy to pick up and start coating with. It is easy to assemble and sprays excellently out of the box. The pump picks up the powder smoothly and has little to no built-in surge when triggered. In our experience, the Optiflex 2 sprays the “softest” of the three units. INDUSTRIAL PAINTING & POWDER COATING EQUIPMENT REPAIR Repair & Maintenance. We build our equipment to last, but if something does go wrong we’re here to help you get running again as quickly as possible. Reliant Finishing Systems expert service staff has helped install and maintain thousands of our powder coating systems, and we are here to help you should any issue or malfunction occur. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Adding Quality Control To Your Powder Coating Operation. Generally speaking, the four basic tests discussed in this article should be included in any powder finishing process. Other periodic laboratory tests may be needed. These include salt-spray, UV exposure, QUV, taber abrasion testing, etc. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. UNDERSTANDING POWDER COATING GUN SETTINGS Powder Coating Gun Settings #3: Air-Flow/Powder Volume Dial. Wagner powder application guns automatically balance the powder output with the airflow via the main dial. The number selected is the actual maximum percentage of powder that can be TIPS FOR TOUCHING-UP A POWDER COATED FINISH One of the many advantages powder coating has over wet paint is the variety of ways you can fine-tune and rework a powder coated finish. This article discusses some of the different touch-up techniques you can use to clean up your work and get the best POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS Powder coat playground equipment to make it durable. Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and their customers. From playground equipment to sporting goods, powder coated outdoor products lastlonger and perform
PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER During the galvanizing process, gasses can become trapped within the surface coating. It is the escape of these trapped gasses that can cause outgassing problems when curing galvanized steel parts that have been powder coated. Surface treatment, like galvanizing, can also cause pinholes in your powder coating. Pre-baking the part can solvethis
THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Misconception 1: If you buy a high-quality powder coating spray booth, you won’t need to change the filters often. Every powder spray booth needs to have the inexpensive filters changed regularly. Not changing the filters can significantly reduce performance and damage the equipment. No matter how well designed a powder coating booth is, the COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING SYSTEMS & INDUSTRIAL PAINTING EQUIPMENT Reliant Finishing Systems manufactures spray booths, curing ovens, and other types of powder coating and industrial painting equipment. Our in-house coating experts and technical specialists support our products for life.. Reliant’s been designing and manufacturing highLATEST NEWS
How it works: When you use a box-fed powder gun, you set your box of powder onto the vibrating pad and insert the pick-up tube into the box.The pick-up tube releases a small amount of air near the tip to help fluff the powder so it can be easily transferred to the gun. The pick-up tube works with the vibrating pad to aerate the powder and keep it from clumping together. INDUSTRIAL CURING OVENS Heat Treating Ovens. We manufacture over 80 different walk-in or truck-in sized heat treating ovens. Our heat treating ovens feature operating temperatures that can range from as low as 140°F to as high as 850°F. Custom models are available for special applications, and we can provide ovens rated up to 1100°F. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. INNOVATIVE POWDER COATING OVEN AIRFLOW FROM RELIANT It Starts With The Airflow. Reliant’s innovative design uses one or more powerful direct-fired burners to heat the oven through an overhead plenum. Hot air is injected from the plenum directly through the oven’s ceiling. Each heat unit continually pulls the coldest air from the bottom of the oven back through the burner to be reheated. POWDER SPRAY WALLS & TOUCH-UP BOOTHS The booth walls and roof are made of 18 gauge or thicker steel that has been G90 galvanized. The booth utilizes a single panel design. The walls and roof are connected via a track system. The booth is bolted together and the exhaust system is integrated into one or more of the booth’s walls. Threaded inserts in key parts help simplify assembly. POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS Powder coat playground equipment to make it durable. Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and their customers. From playground equipment to sporting goods, powder coated outdoor products lastlonger and perform
USING IRON PHOSPHATE TO GET A BETTER POWDER COATED FINISH Dip: Heated chemical vats, also known as dip tanks, are a great way to pretreat baskets of small parts that have hard to reach areas. This often involves multiple stages performed in a series of tanks with rinse stages in between. Automatic spray: This is generally the most effective and consistent way to apply iron phosphate chemistry, but it is also the most expensive. 5 DON'TS FOR BATCH POWDER COATING OVENS 1) Don’t Run The Oven Above The Recommended Temperature. Most batch powder coating ovens are rated for sustained operation at temperatures of up to 450° F, while some more expensive models are rated up to 500° F or higher. If you own a conventional 450° batch oven, jumping up from 380° to 480° in an attempt to save a few minutes of cure COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING SYSTEMS & INDUSTRIAL PAINTING EQUIPMENTPOWDER COATING EQUIPMENTSERVICESABOUT USCONTACTRETURNING CUSTOMERSBLAST ROOMS Reliant Finishing Systems manufactures spray booths, curing ovens, and other types of powder coating and industrial painting equipment. Our in-house coating experts and technical specialists support our products for life.. Reliant’s been designing and manufacturing high POWDER COATING GUN COMPARISON The Optiflex 2 powder coating gun is very easy to pick up and start coating with. It is easy to assemble and sprays excellently out of the box. The pump picks up the powder smoothly and has little to no built-in surge when triggered. In our experience, the Optiflex 2 sprays the “softest” of the three units. POWDER COATING EQUIPMENT PACKAGE| POWDER COATING SYSTEMS Powder Spray Booths. Our powder spray booths are designed specifically for powder coating, not adapted from wet paint booth designs. They provide maximum airflow and great lighting, and can be configured for powder reclaim or spray-to-waste applications. Our booths keep your work space clean and help you get the best possible finish. INDUSTRIAL CURING OVENS We offer over 200 different walk-in and truck-in sized curing ovens in our current product line. Our standard catalog model curing ovens feature operating temperatures that can range from as low as 125°F to as high as 500°F. We also offer custom models that can operate at slightly lower or considerably higher temperatures. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Adding Quality Control To Your Powder Coating Operation. Generally speaking, the four basic tests discussed in this article should be included in any powder finishing process. Other periodic laboratory tests may be needed. These include salt-spray, UV exposure, QUV, taber abrasion testing, etc. UNDERSTANDING POWDER COATING GUN SETTINGS Powder Coating Gun Settings #3: Air-Flow/Powder Volume Dial. Wagner powder application guns automatically balance the powder output with the airflow via the main dial. The number selected is the actual maximum percentage of powder that can be THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. TIPS FOR TOUCHING-UP A POWDER COATED FINISH One of the many advantages powder coating has over wet paint is the variety of ways you can fine-tune and rework a powder coated finish. This article discusses some of the different touch-up techniques you can use to clean up your work and get the best THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Misconception 1: If you buy a high-quality powder coating spray booth, you won’t need to change the filters often. Every powder spray booth needs to have the inexpensive filters changed regularly. Not changing the filters can significantly reduce performance and damage the equipment. No matter how well designed a powder coating booth is, the COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING SYSTEMS & INDUSTRIAL PAINTING EQUIPMENTPOWDER COATING EQUIPMENTSERVICESABOUT USCONTACTRETURNING CUSTOMERSBLAST ROOMS Reliant Finishing Systems manufactures spray booths, curing ovens, and other types of powder coating and industrial painting equipment. Our in-house coating experts and technical specialists support our products for life.. Reliant’s been designing and manufacturing high POWDER COATING GUN COMPARISON The Optiflex 2 powder coating gun is very easy to pick up and start coating with. It is easy to assemble and sprays excellently out of the box. The pump picks up the powder smoothly and has little to no built-in surge when triggered. In our experience, the Optiflex 2 sprays the “softest” of the three units. POWDER COATING EQUIPMENT PACKAGE| POWDER COATING SYSTEMS Powder Spray Booths. Our powder spray booths are designed specifically for powder coating, not adapted from wet paint booth designs. They provide maximum airflow and great lighting, and can be configured for powder reclaim or spray-to-waste applications. Our booths keep your work space clean and help you get the best possible finish. INDUSTRIAL CURING OVENS We offer over 200 different walk-in and truck-in sized curing ovens in our current product line. Our standard catalog model curing ovens feature operating temperatures that can range from as low as 125°F to as high as 500°F. We also offer custom models that can operate at slightly lower or considerably higher temperatures. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Adding Quality Control To Your Powder Coating Operation. Generally speaking, the four basic tests discussed in this article should be included in any powder finishing process. Other periodic laboratory tests may be needed. These include salt-spray, UV exposure, QUV, taber abrasion testing, etc. UNDERSTANDING POWDER COATING GUN SETTINGS Powder Coating Gun Settings #3: Air-Flow/Powder Volume Dial. Wagner powder application guns automatically balance the powder output with the airflow via the main dial. The number selected is the actual maximum percentage of powder that can be THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. TIPS FOR TOUCHING-UP A POWDER COATED FINISH One of the many advantages powder coating has over wet paint is the variety of ways you can fine-tune and rework a powder coated finish. This article discusses some of the different touch-up techniques you can use to clean up your work and get the best THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Misconception 1: If you buy a high-quality powder coating spray booth, you won’t need to change the filters often. Every powder spray booth needs to have the inexpensive filters changed regularly. Not changing the filters can significantly reduce performance and damage the equipment. No matter how well designed a powder coating booth is, the COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at INDUSTRIAL CURING OVENS Curing Ovens. We’ve manufactured over 1,000 curing ovens for finishing applications, such as curing powder coated or painted parts. We also manufacture spray enclosures for applying wet paint or powder coating media, and we offer package discounts to clients who need morethan just an oven.
THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. CONTACT US FOR PRETREATMENT, INDUSTRIAL PAINTING, AND Mr. Robby Roberts The Red Forge Media Foundry 907 17th Avenue Tuscaloosa, Alabama 35401 (205) 248-6414 robby@theredforge.com. Reliant Finishing Systems is a division of Reliant Specialty EquipmentCorporation.
GAS POWDER COATING OVEN FOR SALE From our proprietary heat system to our 5” or thicker doors, our powder curing ovens are designed specifically for powder coating. We have spent over 15 years researching, refining and updating our equipment to provide experienced coating specialists and first-time powder coaters with the appliances they need to produce high-quality, long lasting powder finishes. POWDER COATING SPRAY BOOTHS All booths are manufactured in the USA using state-of-the-art CNC equipment. Designed especially for powder coating; custom sizes & configurations available. Common walk-in sizes with heights to 12′, widths to 14′, lengths to 50′ with standard models. Larger custom sizes with heights to 32′, widths to 64′, lengths to over 120′. USING IRON PHOSPHATE TO GET A BETTER POWDER COATED FINISH Dip: Heated chemical vats, also known as dip tanks, are a great way to pretreat baskets of small parts that have hard to reach areas. This often involves multiple stages performed in a series of tanks with rinse stages in between. Automatic spray: This is generally the most effective and consistent way to apply iron phosphate chemistry, but it is also the most expensive. THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Misconception 1: If you buy a high-quality powder coating spray booth, you won’t need to change the filters often. Every powder spray booth needs to have the inexpensive filters changed regularly. Not changing the filters can significantly reduce performance and damage the equipment. No matter how well designed a powder coating booth is, the PROPER GROUNDING TECHNIQUES FOR POWDER COATING Proper Grounding Techniques for Powder Coating. One of the keys to successful powder coating application is proper grounding. A good ground acts like glue to the powder being sprayed on the part, making it easy to get a uniform, high-quality finish with high transfer efficiency. A weak ground can cause a host of issues, such as lightcoverage
PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER During the galvanizing process, gasses can become trapped within the surface coating. It is the escape of these trapped gasses that can cause outgassing problems when curing galvanized steel parts that have been powder coated. Surface treatment, like galvanizing, can also cause pinholes in your powder coating. Pre-baking the part can solvethis
COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING GUN COMPARISON The Wagner Sprint X is the lowest priced of the brand name, premium quality manual application units. Because of its lower price, the Sprint X is extremely popular with first-time buyers, but the consistent results it provides makes it a top-choice for establishedoperations as well.
INDUSTRIAL PAINTING & POWDER COATING EQUIPMENT REPAIR If your equipment is running smoothly, we can still help. Our service staff has a number of preventative maintenance tasks that can be performed as needed or during regularly scheduled visits, including: installation of new filters and bearings; system examination and recalibration; line audits for improved performance; Datapaq recorders for powder oven temperature consistency, and much more. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Once you’ve completed a powder coating job, your next step is quality control testing. Whether the coating has to withstand harsh environments or resist normal wear and tear, you – and your customers – need to know what to expect from your coating work. POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS Powder coat playground equipment to make it durable. Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and their customers. From playground equipment to sporting goods, powder coated outdoor products lastlonger and perform
UNDERSTANDING POWDER COATING GUN SETTINGS “µA” is the symbol for microampere. One microampere = 1/1,000,000th of an ampere. It is a measurement of electrical current. It indicates how much charge is moving from the gun’s electrode to the cloud of air and powder exiting the gun, and then onto the surface of the part being coated. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. USING IRON PHOSPHATE TO GET A BETTER POWDER COATED FINISH Dip: Heated chemical vats, also known as dip tanks, are a great way to pretreat baskets of small parts that have hard to reach areas. This often involves multiple stages performed in a series of tanks with rinse stages in between. Automatic spray: This is generally the most effective and consistent way to apply iron phosphate chemistry, but it is also the most expensive. THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Many powder spray booths are equipped without doors. If you have a relatively clean shop, filtered doors or wall or roof-mounted intake filters aren’t a necessity when working with powder, but compromising on exhaust filtration is a mistake. PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER Pinholes can occur from the parts themselves, especially cast metal parts. Cast metal parts made of aluminum, iron, steel, and brass are some of the most likely to have outgassing issues. COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING GUN COMPARISON The Wagner Sprint X is the lowest priced of the brand name, premium quality manual application units. Because of its lower price, the Sprint X is extremely popular with first-time buyers, but the consistent results it provides makes it a top-choice for establishedoperations as well.
INDUSTRIAL PAINTING & POWDER COATING EQUIPMENT REPAIR If your equipment is running smoothly, we can still help. Our service staff has a number of preventative maintenance tasks that can be performed as needed or during regularly scheduled visits, including: installation of new filters and bearings; system examination and recalibration; line audits for improved performance; Datapaq recorders for powder oven temperature consistency, and much more. AN INTRODUCTION TO POWDER COATING QUALITY CONTROL TESTING Once you’ve completed a powder coating job, your next step is quality control testing. Whether the coating has to withstand harsh environments or resist normal wear and tear, you – and your customers – need to know what to expect from your coating work. POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS Powder coat playground equipment to make it durable. Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and their customers. From playground equipment to sporting goods, powder coated outdoor products lastlonger and perform
UNDERSTANDING POWDER COATING GUN SETTINGS “µA” is the symbol for microampere. One microampere = 1/1,000,000th of an ampere. It is a measurement of electrical current. It indicates how much charge is moving from the gun’s electrode to the cloud of air and powder exiting the gun, and then onto the surface of the part being coated. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. USING IRON PHOSPHATE TO GET A BETTER POWDER COATED FINISH Dip: Heated chemical vats, also known as dip tanks, are a great way to pretreat baskets of small parts that have hard to reach areas. This often involves multiple stages performed in a series of tanks with rinse stages in between. Automatic spray: This is generally the most effective and consistent way to apply iron phosphate chemistry, but it is also the most expensive. THREE COMMON POWDER COATING SPRAY BOOTH MISCONCEPTIONS Many powder spray booths are equipped without doors. If you have a relatively clean shop, filtered doors or wall or roof-mounted intake filters aren’t a necessity when working with powder, but compromising on exhaust filtration is a mistake. PINHOLES AND OUTGASSING: TROUBLESHOOTING YOUR POWDER Pinholes can occur from the parts themselves, especially cast metal parts. Cast metal parts made of aluminum, iron, steel, and brass are some of the most likely to have outgassing issues. COMMON MAINTENANCE SCHEDULE RELIAN Reliant Finishing Systems now offers common replacement parts directly from the factory for our entire line of powder coating ovens, powder spray booths and powder spray walls. Feel free to call us at 888-770-0021 or email us at POWDER COATING SYSTEMS & INDUSTRIAL PAINTING EQUIPMENT Reliant Finishing Systems manufactures spray booths, curing ovens, and other types of powder coating and industrial painting equipment. Our in-house coating experts and technical specialists support our products for life.. Reliant’s been designing and manufacturing highLATEST NEWS
How it works: When you use a box-fed powder gun, you set your box of powder onto the vibrating pad and insert the pick-up tube into the box.The pick-up tube releases a small amount of air near the tip to help fluff the powder so it can be easily transferred to the gun. The pick-up tube works with the vibrating pad to aerate the powder and keep it from clumping together. THE BASICS OF POWDER COATING COVERAGE Dry Film Thickness: This is the amount of powder you would like to apply to the part, measured in terms of coating thickness.You can measure a part with a DFT gauge to get an average of the mil thickness across a section of the part’s surface. You should take as many readings as possible, then average them, to get the most accurate estimate of the overall average thickness. INNOVATIVE POWDER COATING OVEN AIRFLOW FROM RELIANT Typical airflow of a Reliant powder coating oven with a side-mount exhauster and rear-mounted burner and heating unit. By comparison, many other ovens on the market use both roof-mounted heaters and roof-mounted exhaust units. WHAT SIZE POWDER SPRAY BOOTH DO YOU NEED FOR YOUR OPERATION? The header panel adds approximately 2′ of extra height to the front of your powder spray booth. Another space consideration is the header panel.The header panel is usually about 2’ tall and is added to the front of spray booths in order to keep airborne powder from drifting over the top of the booth and into the light fixtures. RESOLVING POWDER COATING PINHOLE PROBLEMS A pinhole is a tiny, usually circular, void in a powder coated finish that is visible on the surface of a coated part. During curing, the applied powder melts into a liquid, then spreads into a film, and begins to gel before it is cooled and hardens. POWDER COATING Q&A: HOW DO I ACHIEVE A THICK POWDER Every month, we take a common question about powder coating and get an answer from our resident coating expert, Bruce Chirrey. If you have a question for Bruce, please send it to info@reliantfinishingsystems.com. Question: How do I achieve a very thick coating on fence components that will be used outdoors in all types of weather?. Answer: There are two routes you can go to achieve GETTING THE RIGHT BLAST ROOM FOR YOUR POWDER COATING Blast Room Operator Cleaning A Part For Powder Coating. There are a number of factors to consider when adding a blast room or abrasiveblasting system to
POWDER SPRAY GUN MAINTENANCE MANUAL & COMMON REPLACEMENT Powder Hose: The next replacement item you’ll want on-hand is an extra powder hose. Hoses can get run over, cut, pinched, and damaged by just about everything that takes place in a typical shopenvironment.
5 DON'TS FOR BATCH POWDER COATING OVENS Make sure to allow for enough space around your coating oven to meet safety codes and allow for easy maintenance access. From time to time we encounter a situation where a customer has installed his oven too close to his powder booth, his welding operation, a clean-up station, his blasting operation or some type of chemical pretreatment washstation.
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* Returning Customers POWDER COATING EQUIPMENT CUSTOMIZED FOR YOU You’ll find exactly what you need with Reliant Finishing Systems. We offer over 500 different sizes of powder coating equipment like powder spray booths, powder curing ovens, wash enclosures, dry-off ovens and blast rooms. We also build fully customized powder coating systems for automated and manual processes. Reliant offers true turn-key finishingsolutions.
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We’ve been designing and manufacturing high-performance finishing equipment together for over 10 years. We’ve built thousands of booths and ovens for coating operations across the United States and around the world. Reliant’s list of satisfied clients includes prestigious job shops, successful small manufacturers, government organizations, and global corporations. You won’t find a better combination of quality, value and support anywhere in the industry, and each piece of equipment is built to meet your specific needs. To make sure you get the best results, a Reliant factory-authorized technician will inspect, test and calibrate your new equipment at your facility and show you how to operate andmaintain it.
Our powder coating machines are being utilized every day by people just like you. When you’re ready to take your operation to the next level, we’ll be here to help every step of the way. TOP 3 TYPES OF EQUIPMENT FOR POWDER COATING There are three main types of powder coating equipment: * STEP 1: PRE-TREATMENT – Blast Room, Wash Station, Dry-Off Oven * STEP 2: APPLICATION – Powder Spray Gun, Powder Spray Booth,Powder Spray Wall
* STEP 3: CURING – Powder Curing Oven EXPECT MORE FROM YOUR POWDER COATING EQUIPMENT Reliant builds some of the most energy efficient and dependable powder coating supplies on the market. We also provide solutions that can improve your throughput, production quality and profits. WE PRIDE OURSELVES ON DELIVERING A SUPERIOR PRODUCT FOR LESS MONEY THAN YOU’LL FIND ELSEWHERE. HOW DO WE DO IT? * _Professional powder coating equipment is all we do_. We don’t build hobby equipment, duct work, lawn edging or commercial metal products. We ONLY build walk-in sized spray booths, pretreatment and blasting enclosures, drying and curing ovens, and turn-key powder coating systems. Our focus and expertise enable us to offer lower prices and faster lead times. * _We ARE the factory._ When you call us, you’re buying directly from the manufacturer. Our team of specialists work directly from Reliant’s manufacturing facility. The people that sell, support, design, build & install your powder coating machines are all working together as a team under one roof. * _Engineered equipment that makes sense_. We won’t try to sell you what you don’t need. Each piece of equipment is designed to give optimal results without the unnecessary add-ons or overblown features that some companies push.HOW CAN WE HELP?
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TURN-KEY SOLUTIONS FOR POWDER COATING SYSTEMS At Reliant, we do more than just build equipment. Our staff includes coating system designers, powder and chemistry experts, control systems engineers, technical support personnel, installation technicians and experienced trainers. If you’re acquiring a new powder coating line or adding to an existing powder coating machine, we can help you work through the details and get the results you need. As with our batch coating equipment, Reliant will design, build, deliver, install and fine-tune your automated system and train your operators to get premium results. GET THE PACKAGE ADVANTAGE Looking for a batch powder coating set-up? Unlike many of our competitors, we build all of our own powder coating ovens,
booths, heat units, washers and blast rooms. We also warehouse related powder coating tools like steam units and powder guns at our factory. Why pay the added freight and risk getting equipment from multiple sources when you can deal with one company that has everything youneed?
If you’re considering hobby equipment because you don’t think you can afford a professional system, we can help. Our gas-fueled ovens start at less than $20,000.00 and our powder spray booths start at less than $5,000.00, plus we offer big discounts on equipment packages. We also have financing options that can help you get a complete powder coating system for only a few hundred dollars a month. CLICK HERE TO INSTANTLY GET THE FINANCING YOU NEED. Learn More About Our Powder Coating Equipment TRUSTED BY COMPANIES LIKE YOURS*
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January 8th, 2019 Reliant Finishing Systems Reliant Finishing Systems HIGH-PERFORMANCE POWDER COATING EQUIPMENT MANUFACTURED IN THE U.S.A.(256) 513-6139
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COMMITTED TO YOUR SATISFACTION & SAFETY Reliant is committed to providing the best customer support possible. We build products for a number of different OEM partners and distributors across North America, so our equipment is sold under multiple brand names. No matter which outlet you buy from, all of our powder coating equipment receives factory support for as long as youown it.
Reliant is dedicated to our clients’ success. Whether we’re educating new coaters, designing the perfect coating system for a large manufacturer, or helping resolve technical issues on equipment that’s been in service for years, we want our clients to get results that exceed their expectations.TESTIMONIALS
We been running this oven for 5 years now, and haven’t had a lick of trouble out of it. It’s been great.Kenneth Moody, Ace Powder Coating| Bullard, TX
The technician that does your startups? Top notch, Very professional, knows his stuff, in fact all the staff has been Very helpfulBrad Shafer, LPC Powder Coating | Hanover, PA I’ve had all this equipment for over 4 years now; it’s made me LOTS of money. And it’s never let me down once, and you guys are always just a phone call away.Tom Esposito, ESPO’s Powder Coating |Staten Island, NY
I’m very satisfied, everything works great runs like a champ, and its easy on the gas, I didn’t expect that, it’s like driving a PriusSam Gooden, Gooden’s Auto Repair | Whitfield NH Done well for us, it’s a great unit, not a problem in the world; we definitely hope to buy another one soon”Bill Miller, Millers Powder Coating | Lilburn GA First off, I am a satisfied or should say very satisfied customer and happy I was able to find Reliant Finishing Systems. I was in need of a oven to handle Cerakote, which is a gun coating and it required an oven to cure in. I could not find anything large enough to accommodate my needs, not even from Firearms Parts Suppliers, nothing was available. Then with a Google Search, I found Reliant Finishing Systems and I made the call and posed the question to them. First answer was not something they do or ever did, since they made large assembly line powder coating ovens. But since they were all hunters, they thought why not try, so they did and the rest is a very happy history. They custom built to meet my needs and helped me more than once to set up my oven with my electrician. All I can say is nothing but positive ratings and glad I met each and every one of them. If you choose them, you won’t be regretting your decision, they stand behind what they build 100%.Bill Gunther, WSG Arms Manufacturing |Deatsville, AL
It’s reliable, easy to use, dependable, virtually maintenance free. It a well made and easy to assemble machine and you guys have great customer serviceBill McKeand, BCM Media Blasting | Jeddo, MI The best part about Reliant’s products is the reliability and consistency of the equipment. As you know it’s the consistency that’s the key to a perfect finish.Todd Fausett, Gulf Coast Shutters| Kiln, MS
Our company has been very satisfied with the decision to work with Reliant Finishing Systems for our powder coat needs. From the very first telephone call and throughout our relationship we have received prompt customer service. The new powder spray booth, oven and gun were installed in late 2014. With installation assistance from Reliant we were up and running quickly. Other than routine maintenance we have not had any service work required on the equipment. I would recommend considering Reliant Finishing Systems to anyone as an option for powder coat equipment needs.Curtis Howard, Flow Sciences | Leland, NCRECENT NEWS
ESSENTIAL POWDER COATING SUPPLIES BY INDUSTRY – BY BRUCE CHIRREY__JANUARY 22, 2018
All right. You have decided to start powder coating. For most of you, this is an exciting and scary time. With the purchase of the powder equipment and the arranging…Read More
WELCOME TO BOOTHSANDOVENS.COM’S TIPS & TRICKS!__
Every month or so we’ll talk about simple tips and tricks you can use to get the most out of your finishing equipment. Our kick-off article this month explains what…Read More
POWDER COATING OUTDOOR EQUIPMENT CAN IMPROVE YOUR BUSINESS__MAY 24, 2017
Outdoor equipment is one of the largest and fastest growing markets for powder coating. This is no surprise, since powder coating outdoor equipment makes good sense for both equipment builders and…Read More
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Reliant Finishing Systems is America’s fastest growing powder coating equipment manufacturer, offering high-performance professional equipment without the premium price tag. Reliant coating systems deliver incredible performance at prices that compete with many entry-level products.OTHER RESOURCES
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MAIN OFFICE INFORMATION Reliant Finishing Systems 2541 Highway 67 SouthSomerville, AL35670
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