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PLASTI-FAB
EPS PRODUCT SOLUTIONSMenu
* About Plasti-Fab
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WHY USE EIFS WITH PLASTISPAN INSULATION IN YOUR NEXT PROJECT? __Posted on March 23, 2020 by Plasti-Fab__ Leave a Comment
ENERGY-EFFICIENCY
The growing popularity of EIFS is due to the fact that few if any, competitive materials offer such a wide range of desirable product benefits. Chief among these are superior energy efficiency and virtually unlimited design flexibility. PlastiSpan EPS insulation used in EIFS assemblies provides long-term thermal resistance, meaning the R-value that is installed will remain for the life of the product. Not only is energy-efficiency a benefit of EIFS applications due to the continuous insulation application on the exterior of buildings, but the durability of the product is an added benefit as well. DURABILITY & VERSATILITY Unlike wood, stucco and other siding materials, EIFS rarely needs painting. Most EIFS systems are specially formulated with 100% acrylic binder, which gives EIFS superior resistance to fading, chalking, and yellowing. As a result, the systems tend to maintain their original appearance over time. And since the color is integral to the finish coat, even if the surface is scratched, the same color appears beneaththe abrasion.
EIFS also have excellent resistance to dirt, mildew, and mold, which helps keep the building exterior looking clean and freshly painted. PlastiSpan EPS insulation does not support the growth of mould, nor does it provide any food value to insects or vermin. Should the surface ever become soiled, it can usually be cleaned by hosing itdown.
The systems are designed to be very flexible, which makes them highly crack resistant. When walls expand or contract due to rising or falling temperatures, EIFS are resilient enough to “absorb” building movement and thus avoid the unsightly cracking problems that are so common with stucco, concrete and brick exteriors. FLEXIBILITY OF DESIGN Not only do EIFS come in virtually limitless colors and a wide variety of textures, but they also can be fashioned into virtually any shape or design. At Plasti-Fab, we manufacture our EPS insulation to any shape, contour, thickness, etc. to meet the aesthetic design for yourproject.
MOISTURE CONTROL
EIFS are among the most water-resistant exterior surfaces you can put on a house. But as with all claddings, EIFS must be correctly installed and properly detailed if they are to perform properly. Otherwise, moisture can get behind the systems and cause damage, just as it can with wood siding, brick or any other exterior. Water intrusion is seldom a problem in commercial structures with EIFS. Water intrusion damage to homes is uncommon, but when it does occur, the moisture typically affects only small areas that can be easily and inexpensively repaired. In addition to PlastiSpan EPS insulation, Plasti-Fab also manufactures EnerSpan insulation using NEOPOR graphite bead to provide an enhanced R-value insulation for use in EIFS systems. With multiple product offerings in a range of thicknesses, R-values, and shaping abilities, we are here to make your next project a success. Learn more about our product offerings for Exterior Insulating Finish Systems at Plastifab.com THE BENEFITS OF USING PLASTISPAN INSULATION AS A COMPONENT IN EIFS __Posted on March 10, 2020 by Plasti-Fab__ Leave a Comment
EIFS is an insulating, decorative and protective finish system for exterior walls that can be installed on any type of construction. It is the only exterior wall covering that insulates and provides weather protection in a selection of shapes, colors, and textures that can replicate almost any architectural style or finish material, or stand by itself as an architectural finish. EIFS provides many advantages that other exterior finishes and sidings do not. Foremost is the superior energy efficiency and great design flexibility. In fact, studies have shown that EIFS can reduce the air infiltration in a wall by as much as 55% when compared to standard brick or wood construction. One should bear in mind that an EIFS system is a non-structural component of the wall. In other words, it is not designed to be weight-bearing. However, let’s concentrate on the Insulation component of an EIFS system, which is provided by the PLASTISPAN EFS BOARD. PlastiSpan EFS board is a moulded expanded polystyrene (EPS) insulation board manufactured under a stringent quality control program that includes third-party certification of material properties. Period styles or clean modern shapes can be produced for building facades by forming PlastiSpan EFS insulation into special shapes. Since PlastiSpan EFS insulation is lightweight, special features can be created without any additional structural load on thebuilding.
EIFS manufacturers use PlastiSpan EFS insulation because it is flexible, resilient and permits some thermal expansion/contraction of the applied finish or building movement without cracking the exteriorfinish.
PlastiSpan EFS insulation does not rot or decay. In addition, PlastiSpan EFS insulation does not support the growth of fungi or bacterial growth. However, it is important to remember that the successful use of PlastiSpan EFS insulation, as with any product, depends upon its correct installation in accordance with good design practices. Always follow Exterior Insulation Finish Systems manufacturer’s instructions for the application of the PlastiSpan EFS insulation and adhesives. For more information about Plasti-Fab’s EIFS for commercial construction visit www.plastifab.com HIDING IN PLAIN SIGHT – A LOOK AT EXTERIOR INSULATING FINISHSYSTEMS (EIFS)
__Posted on March 3, 2020 by Plasti-Fab__ Leave a Comment
Have you noticed that the exterior finishes on buildings can range from sleek and modern to ornate and detailed? The varying degree of exterior finishes is commonly achieved through the use of a system called EIFS. EIFS is a general class of non-load bearing building cladding systems that provides exterior walls with an insulated, water-resistant, finished surface in an integrated composite materialsystem.
For many years, the stucco-like appearance of Exterior Insulating Finish Systems (EIFS) has given commercial buildings high curb appeal, broad design and color flexibility; low maintenance and durability; and increased energy efficiency. This application is not just reserved for commercial construction however, as homeowners have come to like the clean finish and decorative flexibility EIFS provides.The added
decorative details for his home made possible with the EIFS system adda nice curb appeal.
EIFS is an insulating, decorative and protective finish system for exterior walls that can be installed on any type of construction. _IT IS THE ONLY EXTERIOR WALL COVERING THAT INSULATES AND PROVIDES WEATHER PROTECTION IN A SELECTION OF SHAPES, COLORS, AND TEXTURES THAT CAN REPLICATE ALMOST ANY ARCHITECTURAL STYLE OR FINISH MATERIAL, OR STAND BY ITSELF AS AN ARCHITECTURAL FINISH._ The system typically consists of, from exterior to interior: * A colour finish coat of stucco, which can be any colour chosen bythe end user.
* A lathe mesh, applied for reinforcement strength as well as to bond the two coats of stucco. * A base coat of stucco, which is usually thicker than the finish coating for strength and durability * PlastiSpan Expanded Polystyrene (EPS) EFS Insulation, for energy
efficiency. Available in various thicknesses to ensure proper thermal resistance or R-Value * Approved Adhesive ( consult your Exterior Insulation Finish System Manufacturer’s guidelines) * An approved sheathing board or substrateA BRIEF HISTORY
EIFS was developed in Europe after World War II and was initially used to retrofit masonry walls. EIFS started to be used in North America in the 1960s, and became very popular in the mid- 1970s due to a surge in interest in high energy efficiency wall systems such as EIFS provides. Studies have shown that EIFS can reduce the air infiltration in a wall by as much as 55%, when compared to standard brick or woodconstruction.
EIFS AROUND YOU
With the popularity of Exterior Insulating Finish Systems ever-expanding, you may drive by buildings every day on your commute to work, or the very restaurant you a visiting for lunch may have the EIFS system. With it’s tried and true formula for providing energy efficiency (thanks largely to the PlastiSpan EPS insulation component in the system) with a polished finish, EIFS is a great solution for many building exteriors. Check out this hotel, whose visual exterior details are due to the use of the Exterior Insulating Finish System and the flexibility the PlastiSpan EPS gives the finisher. Beautifully intricate finish details give this hotel a classy andunique look.
Check back next week as we dig a little deeper into PlastiSpan Insulation as component in Exterior Insulating Finish System. Plasti-Fab EPS Product Solutions COMPLETING A RESIDENTIAL THERMAL ENVELOPE WITH EPS ROOFING INSULATION __Posted on February 25, 2020 by Plasti-Fab__ Leave a Comment
We have made it to the final stage of our thermal envelope series on energy efficient insulation solutions for residential construction. Fully insulating a home to provide the best thermal envelope adds a value that is counted not just in the dollars saved from energy bills each month. A well insulated home is comfortable, quiet, and secure, adding a peace of mind & value that cannot be measured in dollars. So let’s get this thermal envelope wrapped up shall we? Before we begin, let’s take a brief look at the importance of proper roofing insulation and how much heat you could be losing through an un-insulated roof…. We are going to take a look at two different ways to finish off an energy efficient home with roofing insulation. The first is to apply EPS rigid foam to a conventionally framed roof. For this application we have different rigid solutions like PlastiSpan, DuroFoam, EnerSpan and DuroSPan GPS Insulation options. All are a closed cell-moisture resistant product that meets all building code requirements and maintain its R-value for the life of the product.DuroFoam
Insulation has a laminated film on both sides for a durable, quality product to use in roofing insulation. An additional solution to your roofing insulation needs is to use our EnerSpan insulation. EnerSpan is also a rigid foam solution, that is non-laminated. Since it is made with NEOPOR from BASF, it provides a higher R-value per inch, allowing you to use a thinner sheet for your roof. EnerSpan provides an R-value of R4.7 per inch, meets all building code requirements, and is installed the same way as the DuroFoam or other insulation from Plasti-Fab noted above. While the rigid foam solutions mentioned above can be used in both new construction and remodeling/retrofit projects, the next and also last energy efficient roofing product we will cover is used mainly in new construction as it is a building system. The Insulspan SIP System, made with PlastiSpan EPS foam and laminated structural grade oriented strand board is another way to complete your thermal envelope. The Insulspan SIP roof assembly contains less dimensional lumber than standard stick framed construction. This SIP System provides higher R-values than the wood-framed counterparts as there are significantly fewer thermal bridges. (Thermal bridges = potential heat loss) Insulspan SIP roof panels are available in a range of thicknesses usually between 8″, 10″ and 12″ thick. Need more R-value but not the thickness? Insulspan also offers an Insulspan R-Plus series that is made with the EnerSpan Insulation containing NEOPOR. Below are the R-values for comparison. Insulspan SIP System: 8 1/4″=R29.2 | 10 1/4″=R36.8 | 121/4″=R44.4
Insulspan R-PLUS SIP System: 8 1/4″=R35.9| 10 1/4″=R45.3 | 121/4″=R54.
We now have an energy efficient, better built home to last for generations. It’s a home with value. A home with quality. A home you can be proud hand down to future generations, with the peace of mind that the building materials will provide unparalleled safety, security, and efficiency for years to come. Thank you for taking this journey with us as we worked our way from the ground up, insulating a residential project for its most effectthermal envelope.
To learn more about Plasti-Fab’s promise of Quality, Service & Expertise, visit https://www.plastifab.com/ EXTERIOR INSULATING SHEATHING FOR AN EFFECTIVE THERMAL ENVELOPE __Posted on February 21, 2020 by Plasti-Fab__ Leave a Comment
Welcome back to our series on insulating residential projects for an effective thermal envelope. People are continually looking at different ways to increase their energy efficiency and decrease their energy costs. So what do they do? Replace windows and doors. Well that’s a great start, but what about all that space between your windows and doors? How much energy do you think is leaving through your walls every day? Parents are always after their kids to shut the door so we don’t let the heat or cool air out but in reality, you could be losing up to 33% of your heating and cooling through yourwalls each day.
Dramatic temperature fluctuations happen all over, whether you are experiencing cold snaps or heat waves, you want the interior of your home to be comfortable and the thermostat to stay where you put it! So how do you stop dreading that next energy bill? You guessed it – By having an effective thermal envelope around the exterior of your home. We have covered the below-grade applications, now we move on to exterior insulating sheathing for above-grade walls. This is where Plasti-Fab’s EPS insulation solutions save the day. Whether you are building a new home or remodeling the one you have, EPS rigid insulation installed around the exterior of your above-grade walls helps you achieve that level of comfort and energy efficiency we all crave – at a cost your wallet can bear! PlastiSpan is more cost effective and time effective to increase your R-value above grade by going from the outside in then from the inside out. Make sure you check your local building code; see what they have for rules, requirements and restrictions. How do you go about making this happen? It’s easier than you think. So let’s get down to work. At Plasti-Fab, we manufacture a wide range of insulating solutions, so the question is what one is rightfor you?
First think about what you want to achieve with your insulation. Are you doing it yourself or is a builder going to install it for you? Regardless of the level of expertise, EPS rigid insulation is easy to find at local building stores, and even easier to cut and install, saving you time and money on both fronts. Some options for you to consider as you embark on your thermal envelope journey include PlastiSpan insulation products that are faced (laminated films on both sides), un-faced, along with varying R-values per inch to help you achieve the desired efficiency. * PlastiSpan has the lowest cost/R-value for rigid insulation. As a Type 1 insulation product, it has R3.75 per inch and comes in both 4×8 and 2×8 sheet sizes. * PlastiSpan HD is also a more cost effective product than other rigid insulations. It gives you a slightly higher R-value at 4.04 perinch.
* EnerSpan is a Type 1 insulation product made with NEOPOR bead from BASF. This provides a 4.7 R-value per inch, giving you more efficiency with less thickness. * DuroFoam & DuroFoam Plus HD are ideal products for sheathing as well because it has been laminated on both sides, making it durable and less susceptible to damage while giving you the same R-values as PlastiSpan insulations. * DuroSpan GPS insulation is a new product that Plasti-Fab introduced to the market in 2019. This product pairs the EnerSpan higher R-value graphite polystyrene with a laminated face on both sides to give you the best of both worlds. Available in R5, 7.5 and R10 options, DuroSpan GPS is easy and quick to install as well. * PlastiSpan Insulation * PlastiSpan HD Insulation * EnerSpan Insulation * DuroFoam Insulation * DuroFoam Plus Insulation * DuroSpan GPS R5 Insulation After you have selected which type of EPS insulation you are going to use and have removed all your existing siding, you need to plan out the joints. Apply one of the PlastiSpan insulation products over the exterior of the wood framing. All vertical edges of the PlastiSpan insulation need to be butted tightly together over stud locations foradequate support.
Make sure you are using the correct fasteners. PlastiSpan Insulation must be fastened to framing using fasteners with heads or washers at least ½” diameter where the cladding will be applied directly against the insulation. Fasteners with heads or washers at least 1″ in diameter must be used where an air space will exist between the PlastiSpan insulation and the cladding. (The fasteners are usually a nail with a green washer around it). A sheathing membrane is not required if all joints between the PlastiSpan insulation and all openings in the wall are taped using a sheathing tape to seal them. Next up is to finish it off by installing exterior cladding; cladding must be attached to the wood framing members so they need to be long enough to penetrate through the PlastiSpan insulation and at least 1″ into the wood framing. Need a quick refresher on installation of exterior insulating sheathing? Watch our DIY YouTube video for the 5 steps ofinstallation.
At this point you have successfully completed nearly all of the insulation requirements for an effective thermal envelope. All that remains is proper roofing insulation – and stay tuned as we will cover that next week! Learn more at https://www.plastifab.com/ THERMAL ENVELOPE PART 2: INSULATING INTERIOR BASEMENT WALLS & FLOORS WITH PLASTI-FAB EPS __Posted on February 18, 2020 by Plasti-Fab__ Leave a Comment
Last week we covered insulating under a basement slab and around the outside of your foundation, covering the different product types associated with that. Now some of you remodelers may have skipped that one, since you already have a basement floor and think, well that’s great, but I’m not ripping up concrete. We have good news for you. In today’s feature, we are going to cover the thermal envelope INSIDE your basement walls and ABOVE your basement floor. This can be done in both new construction and in remodeling projects with ease. Why should you consider insulating your basement floors and interior walls? Not only will it provide you a greater level of comfort for your space, but help control energy costs for your entire home, and provide a great base for finishing materials. According to the Building Science Corporation, “Basement walls should be insulated with non-water sensitive insulation that prevents interior air from contacting cold basement surfaces—the concrete structural elements and the rim joist framing. Allowing interior air (that is usually full of moisture, especially in the humid summer months) to touch cold surfaces will cause condensation and wetting, rather than the desired drying.” Our EPS insulation solutions resist moisture while maintaining their R-value for the life of the product. That means the R-value you install, will be the R-value you maintain, reducing the energy costs and maintenance costs for yourhome.
The same concept applies to insulating above your basement floor. Let’s pretend for a minute, you were not able to insulate under the slab. Moisture and cold can seep through the concrete into the basement, making it damp, musty and generally uncomfortable. Plastispan insulation can be installed easily in just a few simply steps. CHECK OUT OUR DIY HOW-TO INSTALL BASEMENT FLOOR INSULATION. Insulating your basement walls can be accomplished in about the same amount of time, with limited steps as well. Both of these insulating solutions add value and energy efficiency to your home, fully completing the below-grade portion of your home’s thermal envelope. LEARN HOW TO INSTALL INSULATION ON YOUR INTERIOR BASEMENT WALLSHERE.
There is a wide range of insulating products manufactured by Plasti-Fab to give you the choice in how you want your space to perform. When insulating the interior of a basement wall system, your selection will be based on the R-value performance instead of the compressive strength. PlastiSpan insulation ranges from R3.75 per inch to our EnerSpan line (made with NEOPOR) for a 4.7 per inch R-value. From there, you can select the thickness required to give you the desired R-value. We also have laminated products that have a laminated film on both sides, to provide a more durable product with the same R-values. The same range of EPS insulating products can be used to insulate above the basement floor, providing a warmer, more comfortable space that saves on energy costs and reduces the potential for mold or insects inside your home. With the completion of these 2 applications, you have effectively completed the below grade thermal envelope. Next week, we will cover above grade wall insulation; the next step in completing an energy-efficient home. Learn More at www.Plastifab.com TOP 5 REASONS TO INSULATE YOUR HOME’S FOUNDATION WITH PLASTI-FABEPS PRODUCTS
__Posted on February 11, 2020 by Plasti-Fab__ Leave a Comment
Throughout the month we will be continuing our discussion on the importance of a thermal envelope for residential construction. Changing the thought process from individual insulating applications to how your home performs when all the pieces come together will help you decide what products to use for the most effective overallsolution.
Today we are looking at the foundation of a home. Every good residential project starts with a sound foundation, whether it is a new build, or the remodeling of an existing home, your foundation is where it all begins. Before we get into the HOW to insulate, first lets look at the WHY. 1- ENERGY EFFICIENCY. INSULATING YOUR BASEMENT CAN BE ONE OF THE EASIEST WAYS TO IMPROVE THE ENERGY EFFICIENCY OF THE SPACE. NOT ONLY DOES INSULATING YOUR BASEMENT MAKE YOUR BELOW-GRADE AREAS MORE COMFORTABLE, BUT it also helps the rest of your home maintain efficient temperature control, effectively reducing your energy costs overall. Plasti-Fab EPS products are an excellent choice for energy efficiency with permanent R-values, so the R-value you install today will remain for the life of theproduct.
2- MOISTURE CONTROL. Basements tend to have high moisture content even in new construction. Concrete can wick moisture from surrounding soils, potentially creating that musty odor. The use of PlastiSpan EPS insulation below the slab and around the exterior perimeter of a foundation creates a moisture/vapour barrier surrounding your wallsand slab.
3- CONTROLLING RADON INFILTRATION. Radon gas enters a home through cracks in the foundation. If not managed properly, Radon can create unhealthy air quality and is the second leading cause of lung cancer. Radon Guard™ insulation is a key component in Radon mitigation system. Not only does Radon Guard™ provide channels for the Radon to be removed with a mitigation system, but also provides an insulating layer for higher R-values and efficiency, effectively, a 2-in-1 solution. 4 – INSECT INFILTRATION. It is common for insects to make their way into basement spaces through small cracks or areas that were not sealed with the appropriate materials. When you install a layer of expanded polystyrene insulation around the exterior of your walls and below the slab, you effectively inhibit movement into the basement. PlastiSpan EPS insulation does not support the growth of mold and has no food value for vermin or insects. Not only is the insulation a thermal blanket for your space, but it acts as a protective barrier to keep unwanted pests out. 5- BUILDING CODES. Lastly, and the most technical of the reasons to insulate your foundation, is to meet building code requirements. Codes vary based on the region from how much R-value is required to the compressive strength needed under a slab. So it’s recommended to check your local building codes for requirements before embarking on your project. Plasti-Fab has a variety of EPS insulation solutions to meet whatever codes require. With our continued dedication to Quality, Service, and Expertise, our products are code-approved, and
Greenguard certified (forsustainability).
PlastiSpan high compressive strength products are available from 10-60 psi to meets the needs of building codes and R-value requirements. Insulating your foundation is a good investment in the overall value of your home. It begins the thermal envelope that will be carried up around the house – and we will be talking about the next steps inthe coming days.
Plasti-Fab has a variety of EPS products to choose from to begin your insulation project that range from laminated products to high compressive strengths that range from 16-60 psi. To learn more about our EPS insulation solutions visit https://www.plastifab.com/ Need help deciding what’s best for your project? Contact us todayand we will
help you determine the best product solution to meet your goals.1 2 3
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