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WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS In an ideal world, laboratory autoclaves would always work exactly as intended. Unfortunately, issues can and do arise — the key to resolving them is knowing what to look for. In this article, we’ll outline seven of the most common autoclave problems and how to identify them. 1. The sterilizer won’t reach the temperatureset-point.
A COMPREHENSIVE GUIDE TO STERILIZATION CYCLE DEVELOPMENT Cycle development is an important part of both the autoclave procurement and validation processes. In previous posts about validation, we explored Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ). We also discussed the importance of steam quality testing as part of validating your autoclave, as well as Factory Acceptance Testing. GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. REVIT AND CAD DOWNLOADS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. HOW TO CALIBRATE YOUR AUTOCLAVE (WITH 11 STEP PROCEDURE) Record the as-found calibration data (zero and gain) for each sensor to be calibrated. Using appropriate caution (shut the steam off and wait for the pressure to go to zero!), remove the sensors to be calibrated from the sterilizer, leaving their cables connected to the AUTOCLAVE INSTALLATION & UTILITY OVERVIEW Setting the unit in place: Service access should be 12” minimum, 18-24” recommended, each side and back Utility connections should be provided in the same room within 5 feet of unit STEAM STERILIZERS AND AUTOCLAVES FOR LABS We have manufactured steam sterilizers (autoclaves) in Boston, Mass. Since 1946. The industry standard for over 60 years. LABORATORY STEAM STERILIZERS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. GUIDE TO STANDARD AUTOCLAVE PROCEDURESEE MORE ON CONSTERIL.COM BIOSAFETY LEVEL GUIDANCE FOR COVID-19 RESEARCH A Biological Safety Level (BSL 1, 2, 3, or 4) is assigned to a biological lab as a safeguard to protect laboratory personnel, as well as the surrounding environment and community. With research into potential treatments, therapies and vaccines for the SARS-CoV-2 virus (known widely as the COVID-19 Coronavirus) exploding across the globe,many
WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS In an ideal world, laboratory autoclaves would always work exactly as intended. Unfortunately, issues can and do arise — the key to resolving them is knowing what to look for. In this article, we’ll outline seven of the most common autoclave problems and how to identify them. 1. The sterilizer won’t reach the temperatureset-point.
A COMPREHENSIVE GUIDE TO STERILIZATION CYCLE DEVELOPMENT Cycle development is an important part of both the autoclave procurement and validation processes. In previous posts about validation, we explored Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ). We also discussed the importance of steam quality testing as part of validating your autoclave, as well as Factory Acceptance Testing. GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. REVIT AND CAD DOWNLOADS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. HOW TO CALIBRATE YOUR AUTOCLAVE (WITH 11 STEP PROCEDURE) Record the as-found calibration data (zero and gain) for each sensor to be calibrated. Using appropriate caution (shut the steam off and wait for the pressure to go to zero!), remove the sensors to be calibrated from the sterilizer, leaving their cables connected to the AUTOCLAVE INSTALLATION & UTILITY OVERVIEW Setting the unit in place: Service access should be 12” minimum, 18-24” recommended, each side and back Utility connections should be provided in the same room within 5 feet of unit BIOREACTOR STERILIZATION: WHAT YOU NEED TO KNOW Bioreactors are an essential device in any biotech laboratory and require proper sterilization between uses. Here’s what you need to know about sterilizing a bioreactor with an autoclave. BEGINNER’S GUIDE TO AUTOCLAVING SOIL Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery andAUTOCLAVE PARTS
Consolidated offers two different levels to fit your needs, Basic and Deluxe. An Options PartsPAX™ Kit includes an assortment of additional replacement items required on occasion. Safety PAX. Performance PAX. Complete PAX. Recommended Frequency. Annual Regardless of Number of Cycles. Every 300 Cycles. Annual or As Needed. INSTALLATION INFORMATION Consolidated offers a choice of installation options to accommodate the facility schedule. In general, Consolidated can arrange for any of the following installation preferences: Level 1: Sterilizer start-up and user training. Level 2: Sterilizer uncrating, setting in place, leveling, final assembly, start-up, INSTRUCTIONAL VIDEOS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. YOUR GUIDE TO STEAM QUALITY TESTING The quality of the steam feeding an autoclave is an important factor in steam sterilization. Like time, temperature, and pressure, steam is a critical variable in the success and repeatability of the sterilization process.As such, steam quality should be part of the validation of any steam sterilizer. HOW MUCH DOES YOUR STERILIZER REALLY COST YOUR FACILITY? Energy: Steam sterilizers use energy to heat water and create steam; this energy can come from electricity, gas, or coal. Laboratory sterilizers can use anywhere from 5,000 kWh per year to 50,000 kWh per year. When evaluating energy costs, find out what the local kWh cost is for electricity at your facility and ask your sterilizermanufacturer
HOW TO CALIBRATE YOUR AUTOCLAVE (WITH 11 STEP PROCEDURE) Record the as-found calibration data (zero and gain) for each sensor to be calibrated. Using appropriate caution (shut the steam off and wait for the pressure to go to zero!), remove the sensors to be calibrated from the sterilizer, leaving their cables connected to the MODELS SSR-2A SSR-3A SR-24A SR-24B CONSOLIDATED STERILIZERS Consolidated Sterilizers Desined to Transform our Laboratory Consolidated Small Lab Series Sterilizers are available in single door, pass-thru and dual (tower) models. STEAM STERILIZERS AND AUTOCLAVES FOR LABS We have manufactured steam sterilizers (autoclaves) in Boston, Mass. Since 1946. The industry standard for over 60 years.AUTOCLAVE PARTS
3 Enterprise Road, Suite C, Billerica, Massachusetts 01821 General: 617-782-4040 Sales: 617-782-6071 THE CHALLENGE OF PRION STERILIZATION Transmission of prion diseases through medical equipment remains an ever-present possibility in many laboratories and medical facilities throughout the world today—and as such, should not be taken lightly. WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and GMP, GLP, AND LAB STERILIZERS “What is the difference between a GMP and a non-GMP (i.e. GLP and/or basic lab research) steam sterilizer?” The sales and engineering teams here at Consolidated BIOSAFETY LEVELS 1, 2, 3 & 4 YOUR GUIDE TO STEAM QUALITY TESTINGSEE MORE ON CONSTERIL.COM EVERYTHING YOU NEED TO KNOW TO PREVENT WET PACKS Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and STEAM STERILIZATION CYCLES: GRAVITY VS. VACUUM CYCLES Steam sterilization relies on three (3) parameters to eliminate microbes and organisms: Time, temperature, and pressure. And these parameters can be manipulated into different cycle recipes to sterilize various types of loads. AUTOCLAVE STEAM STERILIZATION CYCLES: BOWIE-DICK & VACUUM LEAK It is important to ensure that materials processed in a laboratory autoclave have been exposed to adequate conditions for sterilization. Sterilization validation can be accomplished in a number of ways: Physical monitoring through the autoclave’s display screen orprint-out,
STEAM STERILIZERS AND AUTOCLAVES FOR LABS We have manufactured steam sterilizers (autoclaves) in Boston, Mass. Since 1946. The industry standard for over 60 years.AUTOCLAVE PARTS
3 Enterprise Road, Suite C, Billerica, Massachusetts 01821 General: 617-782-4040 Sales: 617-782-6071 THE CHALLENGE OF PRION STERILIZATION Transmission of prion diseases through medical equipment remains an ever-present possibility in many laboratories and medical facilities throughout the world today—and as such, should not be taken lightly. WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and GMP, GLP, AND LAB STERILIZERS “What is the difference between a GMP and a non-GMP (i.e. GLP and/or basic lab research) steam sterilizer?” The sales and engineering teams here at Consolidated BIOSAFETY LEVELS 1, 2, 3 & 4 YOUR GUIDE TO STEAM QUALITY TESTINGSEE MORE ON CONSTERIL.COM EVERYTHING YOU NEED TO KNOW TO PREVENT WET PACKS Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and STEAM STERILIZATION CYCLES: GRAVITY VS. VACUUM CYCLES Steam sterilization relies on three (3) parameters to eliminate microbes and organisms: Time, temperature, and pressure. And these parameters can be manipulated into different cycle recipes to sterilize various types of loads. AUTOCLAVE STEAM STERILIZATION CYCLES: BOWIE-DICK & VACUUM LEAK It is important to ensure that materials processed in a laboratory autoclave have been exposed to adequate conditions for sterilization. Sterilization validation can be accomplished in a number of ways: Physical monitoring through the autoclave’s display screen orprint-out,
BEGINNER’S GUIDE TO AUTOCLAVING SOIL Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and GMP, GLP, AND LAB STERILIZERS “What is the difference between a GMP and a non-GMP (i.e. GLP and/or basic lab research) steam sterilizer?” The sales and engineering teams here at Consolidated LABORATORY STEAM STERILIZERS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. YOUR GUIDE TO STEAM QUALITY TESTING The quality of the steam feeding an autoclave is an important factor in steam sterilization. Like time, temperature, and pressure, steam is a critical variable in the success and repeatability of the sterilization process.As such, steam quality should be part of the validation of any steam sterilizer. LAB VENTILATION SYSTEMS FOR YOUR AUTOCLAVE The need for a proper lab ventilation system when running a sterilization cycle in your laboratory autoclave cannot be understated. Ventilation for autoclaves assures that the various odors, steam moisture and low-levels of chemical vapors that come from the sterilization process do not escape further into the laboratorysetting.
BIOSAFETY LEVEL GUIDANCE FOR COVID-19 RESEARCH Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and WHAT TO DO ABOUT STERILIZER STAINING Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and HOW MUCH DOES YOUR STERILIZER REALLY COST YOUR FACILITY? Scott is responsible for creating products that are both good for Consolidated’s customers and good for the world. A graduate of Northeastern University with a B.S. in Mechanical Engineering, he has several years of general experience in the biomedical industry where he helped design compact sports insulin pumps for Type 1 diabetics, gel bandages for post-ocular surgery recovery and WHEN TO USE THE IMMEDIATE-USE (FLASH) STERILIZATION CYCLE There has been much debate around the antiquated term “flash sterilization.” A concerted effort has been made by the Association for Advancement of Medical Instrumentation (AAMI), the Joint Commission and the Food and Drug Administration (), to clarify the use of flash sterilization, which these organizations now refer to as “immediate use” sterilization. DID YOUR AUTOCLAVE FAIL THE BOWIE-DICK TEST? The Bowie-Dick Test is a standard operational test by which hospitals and laboratories can demonstrate proper air removal from their pre-vacuum autoclave chamber. STEAM STERILIZERS AND AUTOCLAVES FOR LABS We have manufactured steam sterilizers (autoclaves) in Boston, Mass. Since 1946. The industry standard for over 60 years. LABORATORY STEAM STERILIZERS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. A COMPREHENSIVE GUIDE TO STERILIZATION CYCLE DEVELOPMENT Cycle development is an important part of both the autoclave procurement and validation processes. In previous posts about validation, we explored Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ). We also discussed the importance of steam quality testing as part of validating your autoclave, as well as Factory Acceptance Testing. GUIDE TO STANDARD AUTOCLAVE PROCEDURESEE MORE ON CONSTERIL.COM GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. YOUR GUIDE TO STEAM QUALITY TESTING WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS In an ideal world, laboratory autoclaves would always work exactly as intended. Unfortunately, issues can and do arise — the key to resolving them is knowing what to look for. In this article, we’ll outline seven of the most common autoclave problems and how to identify them. 1. The sterilizer won’t reach the temperatureset-point.
WHAT TO DO ABOUT STERILIZER STAINING Contamination sensitive applications use sterilizers and boilers constructed of all stainless steel. In these applications, the water source should be deionized water with resistivity greater than 1 mega-ohm/cm. This grade of water will typically be pure enough to prevent contamination onto the end product. If the water is treated orfiltered
REVIT AND CAD DOWNLOADS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. AUTOCLAVE INSTALLATION & UTILITY OVERVIEW Setting the unit in place: Service access should be 12” minimum, 18-24” recommended, each side and back Utility connections should be provided in the same room within 5 feet of unit STEAM STERILIZERS AND AUTOCLAVES FOR LABS We have manufactured steam sterilizers (autoclaves) in Boston, Mass. Since 1946. The industry standard for over 60 years. LABORATORY STEAM STERILIZERS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. A COMPREHENSIVE GUIDE TO STERILIZATION CYCLE DEVELOPMENT Cycle development is an important part of both the autoclave procurement and validation processes. In previous posts about validation, we explored Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ). We also discussed the importance of steam quality testing as part of validating your autoclave, as well as Factory Acceptance Testing. GUIDE TO STANDARD AUTOCLAVE PROCEDURESEE MORE ON CONSTERIL.COM GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. YOUR GUIDE TO STEAM QUALITY TESTING WATCH OUT FOR THESE 7 COMMON AUTOCLAVE PROBLEMS In an ideal world, laboratory autoclaves would always work exactly as intended. Unfortunately, issues can and do arise — the key to resolving them is knowing what to look for. In this article, we’ll outline seven of the most common autoclave problems and how to identify them. 1. The sterilizer won’t reach the temperatureset-point.
WHAT TO DO ABOUT STERILIZER STAINING Contamination sensitive applications use sterilizers and boilers constructed of all stainless steel. In these applications, the water source should be deionized water with resistivity greater than 1 mega-ohm/cm. This grade of water will typically be pure enough to prevent contamination onto the end product. If the water is treated orfiltered
REVIT AND CAD DOWNLOADS 5.13.21. Beginner’s Guide to Autoclaving Soil →. Autoclaving soil is a laboratory technique used to eliminate microorganisms from soil and is often an important step in any agricultural research process. AUTOCLAVE INSTALLATION & UTILITY OVERVIEW Setting the unit in place: Service access should be 12” minimum, 18-24” recommended, each side and back Utility connections should be provided in the same room within 5 feet of unitAUTOCLAVE PARTS
Consolidated offers two different levels to fit your needs, Basic and Deluxe. An Options PartsPAX™ Kit includes an assortment of additional replacement items required on occasion. Safety PAX. Performance PAX. Complete PAX. Recommended Frequency. Annual Regardless of Number of Cycles. Every 300 Cycles. Annual or As Needed. GMP, GLP, AND LAB STERILIZERS Non-GMP Sterilizers. Non-GMP sterilizers fall into two categories: basic lab research and Good Laboratory Practice (GLP). Sterilizers that fall into either of these categories are far less expensive to purchase and maintain than a GMP sterilizer and can be customized to a far greater degree to its intended application. INSTALLATION INFORMATION Consolidated offers a choice of installation options to accommodate the facility schedule. In general, Consolidated can arrange for any of the following installation preferences: Level 1: Sterilizer start-up and user training. Level 2: Sterilizer uncrating, setting in place, leveling, final assembly, start-up, YOUR GUIDE TO STEAM QUALITY TESTING The quality of the steam feeding an autoclave is an important factor in steam sterilization. Like time, temperature, and pressure, steam is a critical variable in the success and repeatability of the sterilization process.As such, steam quality should be part of the validation of any steam sterilizer. HOW MUCH DOES YOUR STERILIZER REALLY COST YOUR FACILITY? Energy: Steam sterilizers use energy to heat water and create steam; this energy can come from electricity, gas, or coal. Laboratory sterilizers can use anywhere from 5,000 kWh per year to 50,000 kWh per year. When evaluating energy costs, find out what the local kWh cost is for electricity at your facility and ask your sterilizermanufacturer
EVERYTHING YOU NEED TO KNOW TO PREVENT WET PACKS Conclusion. One of the best ways to prevent wet packs is to develop a daily routine to ensure all processes are on point and equipment is in good working order. Developing a good working relationship with a service technician is also a good idea because they will in turn educate operators on what to look for to ensure wet packs don’toccur again.
HOW TO CALIBRATE YOUR AUTOCLAVE (WITH 11 STEP PROCEDURE) Record the as-found calibration data (zero and gain) for each sensor to be calibrated. Using appropriate caution (shut the steam off and wait for the pressure to go to zero!), remove the sensors to be calibrated from the sterilizer, leaving their cables connected to the MODELS SSR-2A SSR-3A SR-24A SR-24B CONSOLIDATED STERILIZERS Consolidated Sterilizers Desined to Transform our Laboratory Consolidated Small Lab Series Sterilizers are available in single door, pass-thru and dual (tower) models. STEAM STERILIZATION CYCLES, PART 2: LIQUIDS Following our first post about Steam Sterilization Cycles—where we addressed Gravity vs. Vacuum Cycles—this second article discusses the Liquids Cycle.. Just about every lab must sterilize some type of liquid solution, such as lysogeny broth (otherwise known asMODEL 3AV - CSS
P.O. O 9 | ASHFORD STREET | OSTON, MA 2134-0003 P 1.782.6072 | F 1.78.5865 | CONSTERL.COM | SALES@CONSTERIL.COM ©2011 Consolidated Macine Corporation W 845 8/11 2 SteriNET® Remote Access Features Advantage™ controllers can integrate with a suite of SteriNET® state-of-the-art monitoring, troubleshooting, supervisory control anddata
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