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CASTEXPO 2022
2020 ENVIRONMENTAL, HEALTH & SAFETY EXPERTISE (ON-DEMAND Overview. Presented in October 2020, the Virtual 32nd annual EHS Conference offers 24 on-demand expert presentations covering critical subjects for every North American foundry. Take the next step toward exceptional environmental, health and safety operations with an on demand streaming pass to this one-of-a-kind virtual conference. 40 CFR 262-268 HAZARDOUS WASTE GENERATORS, TRANSPORTERS Hazardous Waste Generators. Generators of Hazardous Waste are regulated under 40 CFR Part 262. A generator is “any person, by site, whose act or process produces hazardous waste identified or listed in Part 261, or whose act first causes a hazardous waste to become subject to regulation”. INTRODUCTION TO METALCASTING Overview. This course introduces the metalcasting process by providing a broad overview of what takes place in a metalcasting facility; illustrating the technology, variables and complexities involved in producing a casting. Course topics include: casting design; alloy selection; process selection; gating and design system; pouring andshakeout
AFS RELEASES NEW EDITION OF MOLD & CORE TEST HANDBOOK A fresh edition of the AFS Mold & Core Test Handbook, 5 th Edition is now available from the American Foundry Society with the latest in metalcasting industry standards for sand testing and evaluation. For a limited time, buyers can save 20% off the price. Owners of previous editions who earlier asked AFS to notify them about the book have been purchasing the 5 th edition. CAST IRON | AMERICAN FOUNDRY SOCIETY This module identifies the industries that use cast iron; the alloying elements used in the production of cast iron; and the mechanical and physical properties of cast iron. By the end of the module, you will be able to describe the critical factors and features of cast iron that make it the casting alloy of choice. (0.1 CEU) ACCESS THISMODULE.
HOW TO MAKE K-BOND SAND WHAT YOU NEED: MIXING: TIPS How to make K-Bond sand . Named for Kent State where it was developed, K-Bond is an almost smokeless oil-bonded foundry sand. Typically, it’s used for casting zinc, aluminum, brass, bronze and iron. HOME | AMERICAN FOUNDRY SOCIETYABOUTSTOREEVENTSJOINLOG INMETALCASTING AFS Applauds Senate Passage of Legislation to Rebuild Our Nation’s Water Systems. May 6, 2021. The U.S. Senate recently approved the bipartisan Drinking Water and Wastewater Infrastructure Act of 2021, which would authorize the investment of more than $35 billion in drinking water and wastewater infrastructure projects. Read more. HISTORY | AMERICAN FOUNDRY SOCIETY History. AFS traces its roots to 1896, when 220 charter members of the American Foundrymen's Association met in Philadelphia. In the years that followed, the organization pursued key priorities including advancing the science of metallurgy used in castings, and improving safety and health conditions in the industry. 2021 FOUNDRY LEADERSHIP SUMMIT Recharge at the 2021 Foundry Leadership Summit, where leaders from all corners of the metalcasting industry will gather in an energizing setting for highly rated speakers, thought-provoking discussions, and rich networking opportunities. Explore the profound changes sweeping the worlds of manufacturing, technology, economics, trade, andpolitics.
CASTEXPO 2022
2020 ENVIRONMENTAL, HEALTH & SAFETY EXPERTISE (ON-DEMAND Overview. Presented in October 2020, the Virtual 32nd annual EHS Conference offers 24 on-demand expert presentations covering critical subjects for every North American foundry. Take the next step toward exceptional environmental, health and safety operations with an on demand streaming pass to this one-of-a-kind virtual conference. 40 CFR 262-268 HAZARDOUS WASTE GENERATORS, TRANSPORTERS Hazardous Waste Generators. Generators of Hazardous Waste are regulated under 40 CFR Part 262. A generator is “any person, by site, whose act or process produces hazardous waste identified or listed in Part 261, or whose act first causes a hazardous waste to become subject to regulation”. INTRODUCTION TO METALCASTING Overview. This course introduces the metalcasting process by providing a broad overview of what takes place in a metalcasting facility; illustrating the technology, variables and complexities involved in producing a casting. Course topics include: casting design; alloy selection; process selection; gating and design system; pouring andshakeout
AFS RELEASES NEW EDITION OF MOLD & CORE TEST HANDBOOK A fresh edition of the AFS Mold & Core Test Handbook, 5 th Edition is now available from the American Foundry Society with the latest in metalcasting industry standards for sand testing and evaluation. For a limited time, buyers can save 20% off the price. Owners of previous editions who earlier asked AFS to notify them about the book have been purchasing the 5 th edition. CAST IRON | AMERICAN FOUNDRY SOCIETY This module identifies the industries that use cast iron; the alloying elements used in the production of cast iron; and the mechanical and physical properties of cast iron. By the end of the module, you will be able to describe the critical factors and features of cast iron that make it the casting alloy of choice. (0.1 CEU) ACCESS THISMODULE.
HOW TO MAKE K-BOND SAND WHAT YOU NEED: MIXING: TIPS How to make K-Bond sand . Named for Kent State where it was developed, K-Bond is an almost smokeless oil-bonded foundry sand. Typically, it’s used for casting zinc, aluminum, brass, bronze and iron. STAFF | AMERICAN FOUNDRY SOCIETY Steve Robison. Chief Technical Services Officer. For more than 25 years at AFS, Steve has served as a leader for the technical, research and publication departments, while overseeing the technical committee structure. He's been active in the foundry industry more than 45 years, primarily in aluminum and magnesium casting. AFS RELEASES UPDATED PPE GUIDE AFS Releases Updated PPE Guide. October 21, 2020. The latest information on personal protective equipment (PPE) in metalcasting plants is presented in an easy-to-use, updated guide from the American Foundry Society. Published in October 2020, PPE Guide for Metalcasting Operations, 6th Edition, covers current best practices and specialCASE STUDIES
Case studies are helpful in showcasing “real world” examples of different foundry sand reuse scenarios. Since most foundry sand is used in local construction projects or supplied as an aggregate substitute for the manufacture of other products (cement, concrete, asphalt, etc.), there is no comprehensive listing of the hundreds of successful foundry sand projects in the United States.REGIONAL CHAPTERS
Getting involved in an AFS Chapter makes all the difference. Chapters are your opportunity to engage at the local with your industry peers. Through meetings, facility tours, informative presentations, and more, you will have the opportunity to develop your expertise and advance your career. AFG Chapters cover the U.S., Canada, and Mexico. FOUNDRY INDUSTRY 4.0 CONFERENCE Diran Apelian is Distinguished Professor of Materials Science and Engineering at University of California, Irvine. He heads the advanced material processing activities of IDMI and is Director of the Advanced Casting Research Center.Prior to joining UCI, Apelian was the Alcoa-Howmet Professor of Engineering and Founding Director of the Metal Processing Institute (MPI) at Worcester Polytechnic AFS SALARY & WAGE SURVEYS The AFS Foundry Hourly Wage and Benefits Survey has been reformulated and contains 27 hourly positions that reflect the current metalcasting industry workforce. Foundries negotiating new union contracts will find the data in these reports to be vital to the evolving metalcasting workforce. We believe the surveys will provide you withthe data
ATTENDEE REGISTRATION OPENS FOR VIRTUAL METALCASTING Attendee Registration Opens for Virtual Metalcasting Congress 2021. December 16, 2020. Professionals across the entire metalcasting supply chain can now register for the industry’s leading virtual conference and trade show, Metalcasting Congress 2021. Streaming live online and on demand April 12-22, 2021, the first-ever virtual Metalcasting MEDICAL SURVEILLANCE REQUIREMENTS FOR OSHA’S SILICA RULE U.S. metalcasters should be aware that the medical surveillance requirements for OSHA’s silica rule change on June 23, 2020. Since June of 2018, metalcasters and all of general industry have been required to offer medical surveillance to employees who work for more than 30 days per year in a job where the RCS exposure is above the Permissible Exposure Limit (PEL) of 50 micrograms perMETALCASTING SAFETY
Metalcasting Safety. This module describes the safety precautions one should take when working in or walking through a foundry or metalcasting facility. The cleaning room of a metalcasting facility is used as an example because it includes many of the hazards encountered in a metalcasting facilicty. This module will discuss general safety ALUMINUM METALLURGY 201 Overview. This course provides participants with the scientific principles needed to understand the metallurgy of aluminum-based casting alloys. The primary purpose of this course is to facilitate an understanding of the chemical and thermal fundamentals which control structures formed during aluminum solidification. HOME | AMERICAN FOUNDRY SOCIETYABOUTSTOREEVENTSJOINLOG INMETALCASTING AFS Applauds Senate Passage of Legislation to Rebuild Our Nation’s Water Systems. May 6, 2021. The U.S. Senate recently approved the bipartisan Drinking Water and Wastewater Infrastructure Act of 2021, which would authorize the investment of more than $35 billion in drinking water and wastewater infrastructure projects. Read more.EVENT CALENDAR
Design and Optimization for 3D Sand Printing: Live Online June 15, 2021 June 17, 2021. There are many advantages to the use of 3D sand printing of molds and cores, especially when it comes to casting design, and the technology is being rapidly adopted in all sectors. HISTORY | AMERICAN FOUNDRY SOCIETY History. AFS traces its roots to 1896, when 220 charter members of the American Foundrymen's Association met in Philadelphia. In the years that followed, the organization pursued key priorities including advancing the science of metallurgy used in castings, and improving safety and health conditions in the industry. JOIN AFS | AMERICAN FOUNDRY SOCIETYSEE MORE ON AFSINC.ORG 2021 FOUNDRY LEADERSHIP SUMMIT Recharge at the 2021 Foundry Leadership Summit, where leaders from all corners of the metalcasting industry will gather in an energizing setting for highly rated speakers, thought-provoking discussions, and rich networking opportunities. Explore the profound changes sweeping the worlds of manufacturing, technology, economics, trade, andpolitics.
CASTEXPO 2022
INTRODUCTION TO METALCASTING Overview. This course introduces the metalcasting process by providing a broad overview of what takes place in a metalcasting facility; illustrating the technology, variables and complexities involved in producing a casting. Course topics include: casting design; alloy selection; process selection; gating and design system; pouring andshakeout
DEMONSTRATIONS (FOUNDRY IN A BOX) Stir liquid in pot to ensure complete melting prior to pouring. If this is the first melt from a room temperature pot, it will take approximately 10 minutes to melting. If this pot is emptied and hot, it will take approximately 5 minutes to recharge the pot to ¾ full liquid. At this point, the tin is over 450°F. Skim any dross off theliquid tin.
AFS SALARY & WAGE SURVEYS The AFS Foundry Hourly Wage and Benefits Survey has been reformulated and contains 27 hourly positions that reflect the current metalcasting industry workforce. Foundries negotiating new union contracts will find the data in these reports to be vital to the evolving metalcasting workforce. We believe the surveys will provide you withthe data
HOW TO MAKE K-BOND SAND WHAT YOU NEED: MIXING: TIPS How to make K-Bond sand . Named for Kent State where it was developed, K-Bond is an almost smokeless oil-bonded foundry sand. Typically, it’s used for casting zinc, aluminum, brass, bronze and iron. HOME | AMERICAN FOUNDRY SOCIETYABOUTSTOREEVENTSJOINLOG INMETALCASTING AFS Applauds Senate Passage of Legislation to Rebuild Our Nation’s Water Systems. May 6, 2021. The U.S. Senate recently approved the bipartisan Drinking Water and Wastewater Infrastructure Act of 2021, which would authorize the investment of more than $35 billion in drinking water and wastewater infrastructure projects. Read more.EVENT CALENDAR
Design and Optimization for 3D Sand Printing: Live Online June 15, 2021 June 17, 2021. There are many advantages to the use of 3D sand printing of molds and cores, especially when it comes to casting design, and the technology is being rapidly adopted in all sectors. HISTORY | AMERICAN FOUNDRY SOCIETY History. AFS traces its roots to 1896, when 220 charter members of the American Foundrymen's Association met in Philadelphia. In the years that followed, the organization pursued key priorities including advancing the science of metallurgy used in castings, and improving safety and health conditions in the industry. JOIN AFS | AMERICAN FOUNDRY SOCIETYSEE MORE ON AFSINC.ORG 2021 FOUNDRY LEADERSHIP SUMMIT Recharge at the 2021 Foundry Leadership Summit, where leaders from all corners of the metalcasting industry will gather in an energizing setting for highly rated speakers, thought-provoking discussions, and rich networking opportunities. Explore the profound changes sweeping the worlds of manufacturing, technology, economics, trade, andpolitics.
CASTEXPO 2022
INTRODUCTION TO METALCASTING Overview. This course introduces the metalcasting process by providing a broad overview of what takes place in a metalcasting facility; illustrating the technology, variables and complexities involved in producing a casting. Course topics include: casting design; alloy selection; process selection; gating and design system; pouring andshakeout
DEMONSTRATIONS (FOUNDRY IN A BOX) Stir liquid in pot to ensure complete melting prior to pouring. If this is the first melt from a room temperature pot, it will take approximately 10 minutes to melting. If this pot is emptied and hot, it will take approximately 5 minutes to recharge the pot to ¾ full liquid. At this point, the tin is over 450°F. Skim any dross off theliquid tin.
AFS SALARY & WAGE SURVEYS The AFS Foundry Hourly Wage and Benefits Survey has been reformulated and contains 27 hourly positions that reflect the current metalcasting industry workforce. Foundries negotiating new union contracts will find the data in these reports to be vital to the evolving metalcasting workforce. We believe the surveys will provide you withthe data
HOW TO MAKE K-BOND SAND WHAT YOU NEED: MIXING: TIPS How to make K-Bond sand . Named for Kent State where it was developed, K-Bond is an almost smokeless oil-bonded foundry sand. Typically, it’s used for casting zinc, aluminum, brass, bronze and iron. HISTORY | AMERICAN FOUNDRY SOCIETY History. AFS traces its roots to 1896, when 220 charter members of the American Foundrymen's Association met in Philadelphia. In the years that followed, the organization pursued key priorities including advancing the science of metallurgy used in castings, and improving safety and health conditions in the industry.PUBLICATIONS
Publications. As a publisher, AFS solely produces two print magazines, one journal, a specialty publication and is a joint publisher of an international digital publication. MODERN CASTING is an award-winning monthly publication for metal casters with a readership of 16,000. Casting Source is a bi-monthly publication reaching 16,000 design STAFF | AMERICAN FOUNDRY SOCIETY Steve Robison. Chief Technical Services Officer. For more than 25 years at AFS, Steve has served as a leader for the technical, research and publication departments, while overseeing the technical committee structure. He's been active in the foundry industry more than 45 years, primarily in aluminum and magnesium casting.REGIONAL CHAPTERS
American Foundry Society. 1695 North Penny Lane Schaumburg, IL 60173. Tel: +1-800/537-4237, +1-847/824-0181 Fax:+1-847/824-7848 STRUCTURAL FILL AND EMBANKMENT An embankment is an earthen structure that is used to raise the elevation of a roadway or railway above the elevation of the surrounding area. One common example of an embankment is the approach to a bridge, where the embankment raises the road to the level of the bridge deck. Embankments also tend to be large structures, potentiallymiles long
CAST IRON | AMERICAN FOUNDRY SOCIETY This module identifies the industries that use cast iron; the alloying elements used in the production of cast iron; and the mechanical and physical properties of cast iron. By the end of the module, you will be able to describe the critical factors and features of cast iron that make it the casting alloy of choice. (0.1 CEU) ACCESS THISMODULE.
AFS RELEASES NEW EDITION OF MOLD & CORE TEST HANDBOOK A fresh edition of the AFS Mold & Core Test Handbook, 5 th Edition is now available from the American Foundry Society with the latest in metalcasting industry standards for sand testing and evaluation. For a limited time, buyers can save 20% off the price. Owners of previous editions who earlier asked AFS to notify them about the book have been purchasing the 5 th edition.3D SAND PRINTING
3D Sand Printing Casting Design. This e-Learning module will compare traditional casting methods and 3D sand printing. Topics will include part design, parting lines, casting filling and solidification, cores, undercuts, number of cores and undercuts, junctions, geometry orientation, and bosses and ribs. ALUMINUM METALCASTING 101 Participants in this introductory course will develop their knowledge of aluminum’s characteristics and properties, the use of appropriate alloying elements, latest industry applications, and important considerations when working with cast aluminum parts. Course materials include the latest information in melting and casting technology and IJMC-FEF STUDENT RESEARCH COMPETITION Metalcasting Training. Training for Excellence in Metalcasting Foundry E-Learning Instructor-Led Training In-Plant Training Supervisor Development Program Custom On-the-Job Training EHS Education SandAdditive Education
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AFS INSTITUTE COURSES NOBAKE MOLDING AND COREMAKING 101: LIVE ONLINE June 10 - 11 | Noon - 4 p.m. CT daily DESIGN AND OPTIMIZATION FOR 3D SAND PRINTING: LIVE ONLINE June 15 - 17 | 1 - 5 p.m. CT dailyLEARN MORE
FOUNDRY INDUSTRY 4.0 Digital Manufacturing in the Metalcasting Industry Live Online June 7-10, 2021 _On demand through July 10_ CLICK HERE TO REGISTER MOLTEN ALUMINUM CLEANLINESS VIRTUAL WORKSHOP CLICK HERE TO REGISTER MEMBERS ONLY WEBINAR PREDICTING EMISSIONS FROM "PRE-BLEND ADDITIVES" FOR GREEN SANDJune 22, 2021
1 - 2 p.m. CT
CLICK HERE TO REGISTER 2021 FOUNDRY LEADERSHIP SUMMIT Westin Kierland Resort & Spa September 12 - 14, 2021 CLICK HERE TO LEARN MORE 2021 CASTING COPPER ALLOYS WORKSHOPAFS Headquarters
September 14 - 15, 2021 CLICK HERE TO REGISTER AFS INSTITUTE COURSES NOBAKE MOLDING AND COREMAKING 101: LIVE ONLINE June 10 - 11 | Noon - 4 p.m. CT daily DESIGN AND OPTIMIZATION FOR 3D SAND PRINTING: LIVE ONLINE June 15 - 17 | 1 - 5 p.m. CT dailyLEARN MORE
FOUNDRY INDUSTRY 4.0 Digital Manufacturing in the Metalcasting Industry Live Online June 7-10, 2021 _On demand through July 10_ CLICK HERE TO REGISTER MOLTEN ALUMINUM CLEANLINESS VIRTUAL WORKSHOP CLICK HERE TO REGISTER MEMBERS ONLY WEBINAR PREDICTING EMISSIONS FROM "PRE-BLEND ADDITIVES" FOR GREEN SANDJune 22, 2021
1 - 2 p.m. CT
CLICK HERE TO REGISTER 2021 FOUNDRY LEADERSHIP SUMMIT Westin Kierland Resort & Spa September 12 - 14, 2021 CLICK HERE TO LEARN MORE 2021 CASTING COPPER ALLOYS WORKSHOPAFS Headquarters
September 14 - 15, 2021 CLICK HERE TO REGISTER AFS INSTITUTE COURSES NOBAKE MOLDING AND COREMAKING 101: LIVE ONLINE June 10 - 11 | Noon - 4 p.m. CT daily DESIGN AND OPTIMIZATION FOR 3D SAND PRINTING: LIVE ONLINE June 15 - 17 | 1 - 5 p.m. CT dailyLEARN MORE
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TRAINING FOR EXCELLENCE IN METALCASTING Economic Impact of MetalcastingNEWS
BACK IN PERSON: 2021 FOUNDRY LEADERSHIP RETURNS SEPT. 12-14 IN ARIZONAMay 20, 2021
Nearly two years since the last in-person conference, the American Foundry Society is pleased to announce the 2021 Foundry Leadership Summit will be held Sept. 12-14 at the Westin Kierland Resort and Spa in Scottsdale, Arizona.Read more
AFS APPLAUDS SENATE PASSAGE OF LEGISLATION TO REBUILD OUR NATION’S WATER SYSTEMSMay 6, 2021
The U.S. Senate recently approved the bipartisan Drinking Water and Wastewater Infrastructure Act of 2021, which would authorize the investment of more than $35 billion in drinking water and wastewater infrastructure projects.Read more
INTERNATIONAL JOURNAL OF METALCASTING HONORED FOR EDITORIAL EXCELLENCE International Journal of Metalcasting and Editor-in-Chief Tom Prucha performed in the top 10% of all qualifying journals based on Springer Nature’s Journal Author Satisfaction survey, the publisher recentlyannounced.
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AFS INTRODUCES CYBERSECURITY PROGRAM FOR MEMBERSApril 28, 2021
AFS Corporate Members have a simple and effective way to protect their digital assets thanks to a new partnership.Read more
FOUNDRY E-LEARNING
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