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All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its management over time. Frequent topics include bottleneck THE CHALLENGES OF LEAN ADMINISTRATION PRODUCTION SEQUENCES: FCFS, EDD, AND OTHERS A CRITICAL LOOK ON INDUSTRY 4.0VISUALIZATION
Andons are systems to alert operators and managers about current problems in manufacturing. The system automates the information flow in case of problems. An Andon system usually consists of the actual Andon, sometimes called an Andon board. Often, additional input and output devices are possible, the most famous being probably the Andonline
THE KINGMAN FORMULA
INDUSTRY 4.0
JM: TRAINING WITHIN INDUSTRY AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot. PITFALLS OF TAKT TIMESALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its management over time. Frequent topics include bottleneck THE CHALLENGES OF LEAN ADMINISTRATION PRODUCTION SEQUENCES: FCFS, EDD, AND OTHERS A CRITICAL LOOK ON INDUSTRY 4.0VISUALIZATION
Andons are systems to alert operators and managers about current problems in manufacturing. The system automates the information flow in case of problems. An Andon system usually consists of the actual Andon, sometimes called an Andon board. Often, additional input and output devices are possible, the most famous being probably the Andonline
THE KINGMAN FORMULA
INDUSTRY 4.0
JM: TRAINING WITHIN INDUSTRY AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot. PITFALLS OF TAKT TIMES WHAT IS TRUE NORTH IN LEAN? Introduction. In navigation, true north is the geographic north pole. It is at the axis around which the earth rotates (the other end would be the geographic south pole). Hence, if you want to go to the north pole, you just have to keep going north. The easiest way is using a compass with a magnetic needle. However, the needle does not point to THE CHALLENGES OF LEAN ADMINISTRATION The Challenges of Lean Administration. Lean started with manufacturing, but since then has moved in many other areas of the economy, from lean banking to lean healthcare. One major part of modern economy is administrative processes, which includes things like making offers, procurement, accounting, engineering, research, andmany others.
THE KINGMAN FORMULA
The lead time of a system is heavily influenced by both the utilization and the variation. There are approximations available to estimate this relation, and one of them is the Kingman formula. ALLABOUTPULL POSSIBLE PULL COMBINATIONS SAME LOOP AllAboutPull Possible Pull Combinations Same Loop. Illustration on which types of pull system can be combined in the same loop, from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution WHAT DIFFERENT PULL SYSTEMS CAN BE COMBINED Exciting tour through manufacturing history: Roser, Christoph, 2016: “Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond, 439 pages, 1st ed.Productivity Press.
HOW TO DO A LEAN TRANSFORMATION The famous example is NUMMI in Fremont, California, a GM-Toyota joint venture. It was originally a GM plant, and it was the worst of all GM plants. Even the unions said so. The culture was hostile, and everybody was miserable. Eventually the plant was closed. Two years later, it reopened as NUMMI together with Toyota. ALLABOUTPULL SERIAL PULL LOOP COMBINATION EXAMPLE AllAboutPull Serial Pull Loop Combination Example. Illustration showing a serial combination of different pull loops from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution-ShareAlike DIFFERENT TYPES OF BEARINGS Many but not all of the images on this blog are under a Creative Commons License. If and only if the image above is under a Creative Commons license, you can find details for the different licenses at the Creative Commons.The most common licenses are Attribution CC-BY 2.0; 2.5; 3.0; and 4.0; and Attribution Share Alike CC-BY-SA 2.0; 2.5;3.0; and 4.0;
DETERMINING THE SIZE OF YOUR FIFO LANE Hence: To determine the FiFo size, ask somebody familiar with the system about his opinion. The FiFo should be able to cover failures, change-overs, or other downtimes of the processes, while at the same time be not too big and cumbersome. Adjust if GOOD AND BAD WAYS TO CALCULATE THE OEE! Good and bad ways to calculate the OEE. The bad way is the OEE = A x P x Q formula. I loathe this formula! This is the most impractical way to calculate an OEE. Comparison and analysis of the different ways to calculate an OEE with examples.ALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its management over time. Frequent topics include bottleneck WHAT IS TRUE NORTH IN LEAN? SMED – CREATIVE QUICK CHANGE OVER EXERCISES SMED – Creative Quick Changeover Exercises and Training. One popular approach to battle waste is to streamline changeovers. Changing machines from one setup to another is often a time-consuming exercise. Hence, in lean manufacturing, reducing changeover times is a well-known method for improving efficiency. SAFETY S AND CROSS TEMPLATE Thank you. By Christoph Roser at AllAboutLean.com under the free CC-BY-SA 4.0 license. File Name: Safety-S-and-Cross-Template.pptx. File type: pptx. File size: 472.69 KB. Date: April 18, 2020. SEO Title: Safety S and Cross Template. SEO Description: Microsoft PowerPoint Safety S and Cross Template for free download for your shopfloor meetings
THE KINGMAN FORMULA
PRODUCTION SEQUENCES: FCFS, EDD, AND OTHERS ANATOMY OF THE TOYOTA KANBAN Anatomy of the Toyota Kanban. April 5, 2021. December 19, 2017 by Christoph Roser. While Toyota did not invent the pull system, they did invent kanban, the genius idea of using cards of paper (and later other forms of information) to create a pull system for mass-produced goods. I recently was able to take pictures of Toyota kanbans, andwould
RELATION BETWEEN QUANTITY AND COST IN MANUFACTURING As you surely know, it is more efficient to produce larger quantities. This is the economy of scale. In a recent post I talked about the Power of Six, a rule of thumb for the relation between lead time and cost.In this post I will show you a rule of thumb for the relation between quantity and cost. GOOD AND BAD WAYS TO CALCULATE THE OEE! THE TOYOTA EMPLOYEE EVALUATION SYSTEM Toyota has different salary levels, ranking up from Level D-VIII for the common worker up through C, B, and eventually A1. For a promotion, the employee has to achieve both a minimum number of points in his evaluation, as well as a minimum number of points on certain questions in the evaluation. For example, if you cannot work well on the shopALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its management over time. Frequent topics include bottleneck WHAT IS TRUE NORTH IN LEAN? SMED – CREATIVE QUICK CHANGE OVER EXERCISES SMED – Creative Quick Changeover Exercises and Training. One popular approach to battle waste is to streamline changeovers. Changing machines from one setup to another is often a time-consuming exercise. Hence, in lean manufacturing, reducing changeover times is a well-known method for improving efficiency. SAFETY S AND CROSS TEMPLATE Thank you. By Christoph Roser at AllAboutLean.com under the free CC-BY-SA 4.0 license. File Name: Safety-S-and-Cross-Template.pptx. File type: pptx. File size: 472.69 KB. Date: April 18, 2020. SEO Title: Safety S and Cross Template. SEO Description: Microsoft PowerPoint Safety S and Cross Template for free download for your shopfloor meetings
THE KINGMAN FORMULA
PRODUCTION SEQUENCES: FCFS, EDD, AND OTHERS ANATOMY OF THE TOYOTA KANBAN Anatomy of the Toyota Kanban. April 5, 2021. December 19, 2017 by Christoph Roser. While Toyota did not invent the pull system, they did invent kanban, the genius idea of using cards of paper (and later other forms of information) to create a pull system for mass-produced goods. I recently was able to take pictures of Toyota kanbans, andwould
RELATION BETWEEN QUANTITY AND COST IN MANUFACTURING As you surely know, it is more efficient to produce larger quantities. This is the economy of scale. In a recent post I talked about the Power of Six, a rule of thumb for the relation between lead time and cost.In this post I will show you a rule of thumb for the relation between quantity and cost. GOOD AND BAD WAYS TO CALCULATE THE OEE! THE TOYOTA EMPLOYEE EVALUATION SYSTEM Toyota has different salary levels, ranking up from Level D-VIII for the common worker up through C, B, and eventually A1. For a promotion, the employee has to achieve both a minimum number of points in his evaluation, as well as a minimum number of points on certain questions in the evaluation. For example, if you cannot work well on the shopHOW TO LEARN LEAN!
Bottleneck Walk training in Poland. A popular way to learn lean is to do simulations and games. John Bicheno has written a whole Lean Games and Simulations Book filled with lean games, most of them for groups. Many institutes that offer courses in WHAT IS TRUE NORTH IN LEAN? Introduction. In navigation, true north is the geographic north pole. It is at the axis around which the earth rotates (the other end would be the geographic south pole). Hence, if you want to go to the north pole, you just have to keep going north. The easiest way is using a compass with a magnetic needle. However, the needle does not point to WHAT DIFFERENT PULL SYSTEMS CAN BE COMBINED Exciting tour through manufacturing history: Roser, Christoph, 2016: “Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond, 439 pages, 1st ed.Productivity Press.
ALLABOUTPULL POSSIBLE PULL COMBINATIONS SAME LOOP AllAboutPull Possible Pull Combinations Same Loop. Illustration on which types of pull system can be combined in the same loop, from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution GLOSSARY OF LEAN PRODUCTION RELATED TERMS 3 P (Production Preparation Process): Product design process developed initially at Volkswagen focusing in manufacturability. One of its key features is the use of models or prototypes for assembly tests. Sometimes it also stands for “People Preparation Process”. See also Cardboard Engineering and DFMA. DETERMINING THE SIZE OF YOUR FIFO LANE Hence: To determine the FiFo size, ask somebody familiar with the system about his opinion. The FiFo should be able to cover failures, change-overs, or other downtimes of the processes, while at the same time be not too big and cumbersome. Adjust if ALLABOUTPULL THREE BALL BEARINGS AllAboutPull Three Ball bearings. Three ball bearings as an illustration on kanban (or general pull) going round and round. Used for the cover of my book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution LINE LAYOUT STRATEGIES Line Layout Strategies – Part 2: I-, U-, S-, and L-Lines. April 5, 2021. November 15, 2016 by Christoph Roser. The layout of a line can make quite a difference in the performance of your line. The U-line is most famous, although in my view while good it may not be the right thing for all situations. There is also the I-line, the S-line, and WHERE LEAN WENT WRONG Richter claims failure rates well above 50%. Ignizio cites 70%, 90%, or even 95% failure rates. An Industry Week study in 2007 found that almost 70% of all US plants used lean, but only 2% achieved their objectives and a further 24% achieved significant results. GOOD AND BAD WAYS TO CALCULATE THE OEE! Good and bad ways to calculate the OEE. The bad way is the OEE = A x P x Q formula. I loathe this formula! This is the most impractical way to calculate an OEE. Comparison and analysis of the different ways to calculate an OEE with examples.ALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its managementover time.
WHAT EXACTLY IS JIDOKA? A Bit of Linguistics. Jidoka (also written jidouka or jidohka) is a Japanese word modified by Toyota. The original word was 自動化 (pronounced jidōka with a long “o”) and simply means automation. The kanji in the word mean. 自 for self, oneself. 動 for motion, change, confusion. 化 for the action of making something. A CRITICAL LOOK ON INDUSTRY 4.0 WHERE LEAN WENT WRONG Richter claims failure rates well above 50%. Ignizio cites 70%, 90%, or even 95% failure rates. An Industry Week study in 2007 found that almost 70% of all US plants used lean, but only 2% achieved their objectives and a further 24% achieved significant results.THE KINGMAN FORMULA
COMMON MISTAKES WITH THE PDCA AND ALSO ITS HISTORY The modern PDCA as developed in Japan. Translating the Japanese version into English (with a tiny bit of liberty) gives the modern Plan, Do, Check, Act. This is also the cycle used by Deming later on, and modified into a Plan, Do, Study, Act. Deming teaching in Japan 1950. The original two cycles by Shewhart and Deming are all butforgotten.
JM: TRAINING WITHIN INDUSTRY THE TALE OF TAYLOR AND GILBRETH The Tale of Taylor and Gilbreth. Modern workplace management undoubtedly started with Frederick Winslow Taylor (1856–1915), who almost single-handedly created modern industrial management. He was the first to measure industrial work and apply the results to improve efficiency. Even so, efficiency was greatly improved by Frank andLillian
HOW MANY KANBANS
AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot.ALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its managementover time.
WHAT EXACTLY IS JIDOKA? A Bit of Linguistics. Jidoka (also written jidouka or jidohka) is a Japanese word modified by Toyota. The original word was 自動化 (pronounced jidōka with a long “o”) and simply means automation. The kanji in the word mean. 自 for self, oneself. 動 for motion, change, confusion. 化 for the action of making something. A CRITICAL LOOK ON INDUSTRY 4.0 WHERE LEAN WENT WRONG Richter claims failure rates well above 50%. Ignizio cites 70%, 90%, or even 95% failure rates. An Industry Week study in 2007 found that almost 70% of all US plants used lean, but only 2% achieved their objectives and a further 24% achieved significant results.THE KINGMAN FORMULA
COMMON MISTAKES WITH THE PDCA AND ALSO ITS HISTORY The modern PDCA as developed in Japan. Translating the Japanese version into English (with a tiny bit of liberty) gives the modern Plan, Do, Check, Act. This is also the cycle used by Deming later on, and modified into a Plan, Do, Study, Act. Deming teaching in Japan 1950. The original two cycles by Shewhart and Deming are all butforgotten.
JM: TRAINING WITHIN INDUSTRY THE TALE OF TAYLOR AND GILBRETH The Tale of Taylor and Gilbreth. Modern workplace management undoubtedly started with Frederick Winslow Taylor (1856–1915), who almost single-handedly created modern industrial management. He was the first to measure industrial work and apply the results to improve efficiency. Even so, efficiency was greatly improved by Frank andLillian
HOW MANY KANBANS
AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot. WHAT DIFFERENT PULL SYSTEMS CAN BE COMBINED Exciting tour through manufacturing history: Roser, Christoph, 2016: “Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond, 439 pages, 1st ed.Productivity Press.
ALLABOUTPULL SERIAL PULL LOOP COMBINATION EXAMPLE AllAboutPull Serial Pull Loop Combination Example. Illustration showing a serial combination of different pull loops from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution-ShareAlike WHAT EXACTLY IS JIDOKA? Jidoka is a term commonly used in lean manufacturing, and widely considered one of the pillars of the Toyota Production System, the other being Just in Time (JIT).However, while the word jidoka is often used to impress others, the ideas behind it are much less frequently found outside of Toyota. Maybe this is because so many people interpret jidoka differently. ALLABOUTPULL POSSIBLE PULL COMBINATIONS SAME LOOP AllAboutPull Possible Pull Combinations Same Loop. Illustration on which types of pull system can be combined in the same loop, from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons AttributionTHE KINGMAN FORMULA
The lead time of a system is heavily influenced by both the utilization and the variation. There are approximations available to estimate this relation, and one of them is the Kingman formula. ALLABOUTPULL THREE BALL BEARINGS AllAboutPull Three Ball bearings. Three ball bearings as an illustration on kanban (or general pull) going round and round. Used for the cover of my book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution POINT OF USE PROVIDER (OR MIZUSUMASHI) The point-of-use provider, also known as Mizusumashi, water strider, or water spider, is a worker that supplies material to the point of use.Similar to a waiter bringing food and drinks (and beer 🙂 ) to the customer, the point-of-use provider brings material to theworkers.
GOOD AND BAD WAYS TO CALCULATE THE OEE! Good and bad ways to calculate the OEE. The bad way is the OEE = A x P x Q formula. I loathe this formula! This is the most impractical way to calculate an OEE. Comparison and analysis of the different ways to calculate an OEE with examples. HOW TO PRIORITIZE YOUR WORK ORDERS You may prioritize work orders for parts that are running out of stock, or you may generally prioritize made-to-order products. By prioritizing certain products or orders, you reduce their lead time, and they will be completed faster. This can help ease your pain and make it easier to produce the goods you need most urgently. DIFFERENT TYPES OF BEARINGS Many but not all of the images on this blog are under a Creative Commons License. If and only if the image above is under a Creative Commons license, you can find details for the different licenses at the Creative Commons.The most common licenses are Attribution CC-BY 2.0; 2.5; 3.0; and 4.0; and Attribution Share Alike CC-BY-SA 2.0; 2.5;3.0; and 4.0;
ALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its managementover time.
WHAT EXACTLY IS JIDOKA? A Bit of Linguistics. Jidoka (also written jidouka or jidohka) is a Japanese word modified by Toyota. The original word was 自動化 (pronounced jidōka with a long “o”) and simply means automation. The kanji in the word mean. 自 for self, oneself. 動 for motion, change, confusion. 化 for the action of making something. A CRITICAL LOOK ON INDUSTRY 4.0 WHERE LEAN WENT WRONG Richter claims failure rates well above 50%. Ignizio cites 70%, 90%, or even 95% failure rates. An Industry Week study in 2007 found that almost 70% of all US plants used lean, but only 2% achieved their objectives and a further 24% achieved significant results.THE KINGMAN FORMULA
COMMON MISTAKES WITH THE PDCA AND ALSO ITS HISTORY The modern PDCA as developed in Japan. Translating the Japanese version into English (with a tiny bit of liberty) gives the modern Plan, Do, Check, Act. This is also the cycle used by Deming later on, and modified into a Plan, Do, Study, Act. Deming teaching in Japan 1950. The original two cycles by Shewhart and Deming are all butforgotten.
JM: TRAINING WITHIN INDUSTRY THE TALE OF TAYLOR AND GILBRETH The Tale of Taylor and Gilbreth. Modern workplace management undoubtedly started with Frederick Winslow Taylor (1856–1915), who almost single-handedly created modern industrial management. He was the first to measure industrial work and apply the results to improve efficiency. Even so, efficiency was greatly improved by Frank andLillian
HOW MANY KANBANS
AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot.ALLABOUTLEAN.COM
All about lean manufacturing to help industry users to eliminate waste, and to improve efficiency, quality, flexibility and speed. Topics include everything related to optimization of manufacturing, logistics and operation. A second topic looks into the history of manufacturing and the development of production and its managementover time.
WHAT EXACTLY IS JIDOKA? A Bit of Linguistics. Jidoka (also written jidouka or jidohka) is a Japanese word modified by Toyota. The original word was 自動化 (pronounced jidōka with a long “o”) and simply means automation. The kanji in the word mean. 自 for self, oneself. 動 for motion, change, confusion. 化 for the action of making something. A CRITICAL LOOK ON INDUSTRY 4.0 WHERE LEAN WENT WRONG Richter claims failure rates well above 50%. Ignizio cites 70%, 90%, or even 95% failure rates. An Industry Week study in 2007 found that almost 70% of all US plants used lean, but only 2% achieved their objectives and a further 24% achieved significant results.THE KINGMAN FORMULA
COMMON MISTAKES WITH THE PDCA AND ALSO ITS HISTORY The modern PDCA as developed in Japan. Translating the Japanese version into English (with a tiny bit of liberty) gives the modern Plan, Do, Check, Act. This is also the cycle used by Deming later on, and modified into a Plan, Do, Study, Act. Deming teaching in Japan 1950. The original two cycles by Shewhart and Deming are all butforgotten.
JM: TRAINING WITHIN INDUSTRY THE TALE OF TAYLOR AND GILBRETH The Tale of Taylor and Gilbreth. Modern workplace management undoubtedly started with Frederick Winslow Taylor (1856–1915), who almost single-handedly created modern industrial management. He was the first to measure industrial work and apply the results to improve efficiency. Even so, efficiency was greatly improved by Frank andLillian
HOW MANY KANBANS
AMAZON ROBOTICS ROBOSTOW Image of the Amazon Robotics Robostow robot. Image courtesy of Amazon USA Press Center. File Name: Robostow.jpg. File type: jpg. File size: 7.18 MB. Dimensions: 2574 x 3861. Date: February 20, 2020. SEO Title: Amazon Robotics Robostow. SEO Description: Image of the Amazon Robotics Robostow robot. WHAT DIFFERENT PULL SYSTEMS CAN BE COMBINED Exciting tour through manufacturing history: Roser, Christoph, 2016: “Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond, 439 pages, 1st ed.Productivity Press.
ALLABOUTPULL SERIAL PULL LOOP COMBINATION EXAMPLE AllAboutPull Serial Pull Loop Combination Example. Illustration showing a serial combination of different pull loops from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution-ShareAlike WHAT EXACTLY IS JIDOKA? Jidoka is a term commonly used in lean manufacturing, and widely considered one of the pillars of the Toyota Production System, the other being Just in Time (JIT).However, while the word jidoka is often used to impress others, the ideas behind it are much less frequently found outside of Toyota. Maybe this is because so many people interpret jidoka differently. ALLABOUTPULL POSSIBLE PULL COMBINATIONS SAME LOOP AllAboutPull Possible Pull Combinations Same Loop. Illustration on which types of pull system can be combined in the same loop, from by book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons AttributionTHE KINGMAN FORMULA
The lead time of a system is heavily influenced by both the utilization and the variation. There are approximations available to estimate this relation, and one of them is the Kingman formula. ALLABOUTPULL THREE BALL BEARINGS AllAboutPull Three Ball bearings. Three ball bearings as an illustration on kanban (or general pull) going round and round. Used for the cover of my book All About Pull Production: Designing, Implementing, and Maintaining Kanban, CONWIP, and other Pull Systems in Lean Production on Kanban.. This work by Christoph Roser at AllAboutLean.com is licensed under a Creative Commons Attribution POINT OF USE PROVIDER (OR MIZUSUMASHI) The point-of-use provider, also known as Mizusumashi, water strider, or water spider, is a worker that supplies material to the point of use.Similar to a waiter bringing food and drinks (and beer 🙂 ) to the customer, the point-of-use provider brings material to theworkers.
GOOD AND BAD WAYS TO CALCULATE THE OEE! Good and bad ways to calculate the OEE. The bad way is the OEE = A x P x Q formula. I loathe this formula! This is the most impractical way to calculate an OEE. Comparison and analysis of the different ways to calculate an OEE with examples. HOW TO PRIORITIZE YOUR WORK ORDERS You may prioritize work orders for parts that are running out of stock, or you may generally prioritize made-to-order products. By prioritizing certain products or orders, you reduce their lead time, and they will be completed faster. This can help ease your pain and make it easier to produce the goods you need most urgently. DIFFERENT TYPES OF BEARINGS Many but not all of the images on this blog are under a Creative Commons License. If and only if the image above is under a Creative Commons license, you can find details for the different licenses at the Creative Commons.The most common licenses are Attribution CC-BY 2.0; 2.5; 3.0; and 4.0; and Attribution Share Alike CC-BY-SA 2.0; 2.5;3.0; and 4.0;
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MIXED MODEL SEQUENCING – COMPLEX EXAMPLE VERIFICATIONJuly 30, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
As
part of a much larger series on Mixed Model Sequencing, this post describes how to verify the sequence quality. It also describes how to determine the required buffer spaces to buffer against these fluctuations in workload. There may be some wiggle room here. Read on: Continue reading Mixed Model Sequencing – Complex ExampleVerification →
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MIXED MODEL SEQUENCING – COMPLEX EXAMPLE SEQUENCING 2July 23, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
In
this seventh post on Mixed Model Sequencing, I will finish the sequencing of the more complex example with Product-Dependent Workload and Mixed Model Sequencing. This is now the tenth post in this series. I knew this sequencing topic was demanding, but even I am surprised how much there is to cover. Thanks for staying with me, and read on. Continue reading Mixed Model Sequencing – Complex Example Sequencing2 →
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MIXED MODEL SEQUENCING – COMPLEX EXAMPLE SEQUENCING 1July 16, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
Sequencing
products due to different workloads of different products at different workstations is tricky. This is now the sixth post on Mixed Model Sequencing, and we finally start with our sequence! Wohooo! Continue reading Mixed Model Sequencing – Complex Example Sequencing 1 →View all 2 comments
MIXED MODEL SEQUENCING – COMPLEX EXAMPLE DATA BASISJuly 9, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
Having
a product mix with different workloads at different stations is challenging. Hence this is getting to be a pretty long series of blog posts on Mixed Model Sequencing. Let’s continue: Continue reading Mixed Model Sequencing – Complex Example Data Basis →View all 2 comments
MIXED MODEL SEQUENCING – COMPLEX EXAMPLE INTRODUCTIONJuly 2, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
In
this rather long series of posts on Mixed Model Sequencing to handle product-dependent workload, we are finally getting to the most complex part: Sequencing of products when multiple stations have product-dependent workloads. Read on: Continue reading Mixed Model Sequencing – Complex Example Introduction →One comment so far
MIXED MODEL SEQUENCING – BASIC EXAMPLE SEQUENCINGJune 25, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
Mixed
Model Sequencing is one way to handle products that have different workloads on a production line. In this post I continue to describe the basics if there is only one station where products vary in workload. This is part of a (rather long) series of posts on product-dependent workload. In my next posts I will go into situations where multiple stations are affected by product-dependent workload. Continue reading Mixed Model Sequencing – Basic ExampleSequencing →
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MIXED MODEL SEQUENCING – BASIC EXAMPLE WORKLOAD AND BUFFERINGJune 18, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
Adjusting
the production sequence is a popular way of handling production lines with a product-dependent workload. This post is part of rather long series on Mixed Model Sequencing. In the last post I discussed the basics of sequencing and the calculation of the takt time. This post describes the basics of adjusting workload and buffering – but still for a simple case of only one imbalanced station. Subsequent posts will get more serious with multiple imbalances. But let’s continue with our simple single imbalance example. Continue reading Mixed Model Sequencing – Basic Example Workload and Buffering →Leave a comment
MIXED MODEL SEQUENCING – BASIC EXAMPLE INTRODUCTIONJune 11, 2019
Lean Tools
, Logistic
Leveling
, Sequencing
Christoph Roser
Your
products may have different work content on your production line, which may make your line less efficient. One possible solution is Mixed Model Sequencing, a way to adjust the sequencing of your products to make the average work content stable. In previous posts I looked at the basics, at how to avoid the problem in the first place and how to play with capacity. However, especially for large complex lines (i.e., automotive), sequencing is often a suitable approach to manage different work contents. Continue reading Mixed Model Sequencing – Basic Example Introduction →View all 5 comments
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“FASTER, BETTER, CHEAPER” If you like my blog posts, maybe you are also interested in my book: Roser, Christoph, 2016. _“Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond _, 439 pages, 1st ed. Productivity Press. POPULAR POSTS & PAGES * How to Reduce Your Inventory * Line Layout Strategies – Part 2: I-, U-, S-, and L-Lines * Glossary of Lean Production Related Terms * The (True) Difference Between Push and Pull * All Posts and Pages * How to Measure Cycle Times - Part 1 * What Is Your Production Capacity? * Mixed Model Sequencing – Complex Example Verification * The Toyota Employee Evaluation System * The Problems of Cost Accounting with LeanTAGS
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